I am a performance-driven professional with 15+ years’ experience leading a wide range of production operations within FMCG organizations. I am adept at streamlining production functions in line with strategic requirements to ensure seamless work flow. Record of success in devising and implementing robust action plans with a strong focus on achieving bottom-line results. Specialize in product development, process improvement, and quality assurance. I am instrumental in managing and directing production processes, while ensuring optimum utilization of resources to increase cost savings, yields, output, and efficiency of production. I am a resourceful leader train and motivate teams to peak performance, build and maintain strong relationships at all professional levels, develop and create various products to achieve production goals. Diligent and detail-oriented with a commitment to continuous improvement in the food industry.
My key skills include Quality Assurance & Control • Production Management • Food Safety & Processing • Planning & Supply Chain Management • Lean Manufacturing • GMP • HACCP Design & Implementation • Team Leadership & Training • SAP Quality Module • New Product Development • TPM Implementation • Operational Excellence • Plant Management • Cost Reduction & Control • Risk Management • Complex Problem Resolution
My professional background and great industrial exposure coupled with an excellent track record makes me an ideal candidate for executive roles. As such I would welcome a discussion regarding opportunities with your organization that fit my background.
Looking overall factory operations according to company production,quality and safety standars and policy.To ensured completion of production plan timely and within cost as per standard.To make ensure smooth operations like prooduction,packing,warehouse and plant maintenance.To make production plan cost efdective and plan project to save cost.
Design, execute, and classify procedures related to product quality and food safety to deliver instructional training. Render a keen eye for detail to examine products on analytical and sensory evaluation testing in the laboratory. Oversee product specifications standards and devise QC programs to achieve desired results. Identify, examine, resolve, and close all customer complaints in liaison with key stakeholders. Design a vision and utilize quality management tools to administer all production activities. Follow international regulations and requirements by conducting biannual internal/external audits and retaining audit documents. Deliver first-rate support to the management in conducting internal/ external ISO 9001:2015 and Halal audits and producing the audit report.
Key Accomplishments
Achieved bottom-line results by managing warehouse, safety, material control, production control process, product improvement, and plant operations in accordance with statutory regulatory requirements.
Succeeded in assuring production of right quality and quantity in right manufacturing cost.
Significantly reduced costs by creating initiative plans and using TPM (Total productive maintenance) concept.
Improved consumer safety and product quality by making effective decisions in the market place while improving company brand reputation.
Key Projects
Ensured timely installation of UPS for continuity of production at extruder plant.
Guaranteed 30% increase in output during load shedding by using manpower.
Achieved 35% increase in output in extrusion flavoring by modifying feeding conveyor.
Oversaw flavoring drum, cleaning time reduction, and auto refilling of cooking into make slurry.
Assured 50% in nuts section picking output of peanut and pulses by using color sorter machine in place of picking.
Raised output of frying material in cooking oil by using antioxidant.
Ensured improvement in packing film to address sogginess of extrusion and pellet products.
Enhanced chips and slanty quality by adjusting recipe and process modification and installing dryer that resulted in oil absorption reduction.
Assumed and maintained accountability for managing all activities to execute HACCP and quality management system and guarantee consumer safety and product quality. Actively liaised with the R&D team to standardize production process and determine gaps in practices, procedures, formulations, and their revision. Assessed customer complaints for respective departments by identifying remedial needs for corrective actions. Formulated reports of daily, monthly, and quarterly activities related to QA members. Examined various products on analytical, sensory evaluation, and microbiological testing in the laboratory. Oversaw on-job food safety training of employee on allergen management, pest control, plant hygiene, building, and equipment design. Produced trial reports while analyzing raw, packaging material, and finished goods. Supervised QA analysis results and related information in the SAP.
Key Accomplishments
Achieved bottom-line results by executing QMS, ISO18001, HACCP ISO14001, and organization’s standards, including global quality requirements, GMP’s, incident management standards, and traceability.
Helped the company in improving the product quality and consumer safety by finalizing KPI`s including CRQS, QDI level 2, NCR’S, customer complaints, RM & PM rejection, defect elimination, and ZDS status.
Met international regulations and requirements through biannual internal audits while retaining audit documents.
Steered internal audit ISO 9001:2008, HACCP, QVS, and GMP and developed the audit reports and action plans against the observation and non-conformances.
Key Projects:
Displayed Q components at all production lines to standardize the process parameters and emphasize zero defect quality approach on the machine and process.
Oversaw display of quality related skins at shop floor to enhance culture system and worker’s awareness.
Reduced QA clearance time of materials and finished products by reducing micro analysis time.
Improved strawberry chunk integrity in strawberry topping products using analysis, 4M, WHY analysis and FMEA.
Eliminated oil separation issue in mayonnaise by using 4M analysis and WHY analysis.