I am a engineer+mba with 8 years experience of production, planning and operations from pakistan & UAE.
Regards,
Muavia
+92-3457602095
• Controlling all production to delivery plans, based on extrusion technology from China for HDPE PE100 and U-PVC pipes, Dia range from 20 mm to 1200 mm and 1½” to 16” as per standards of ISO 4427 and BS 3505 consecutively.
• Overall managing the quality department based on the testing procedures for PE100 RM i.e MFI and Density as per quality standards of ISO1133, ISO1183.
• Finalizing PE100 end product after certain quality testing i.e tensile test, heat reversion and hydrostatic testing as per quality standards of ISO6259, ISO2505 and ISO1167.
• Finalizing U-PVC end product after certain quality testing i.e dichloromethane, heat reversion, impact resistance and hydrostatic testing as per quality standards of EN 580, ISO 2505 and PS 3051.
• Managing efficiently reprocessing units with grinding of scrap in plant for HDPE and PVC materials.
• Scheduling manpower for whole plant with ensuring maximum utilization.
• Troubleshooting, based on the system faults and providing solution accordingly.
• Training and upgrading of the skills of the supervisors, operators and quality controllers so they have full knowledge of all the machines and the quality standards.
• Liaising with maintenance department and tool room on any matters that may affect the production.
• Monitoring product standards and implement the Quality Management system being followed.
• Implementing quality control program which make sure the continuous improvement of the quality of the products, operations and environment.
Controlling, Planning & Scheduling all productions on extrusion base technology from Germany and Italy for HDPE PE100, PE80, PE63, LLDPE, DRIP IRRIGATION pipes and fitting from SDR41 PN4 to SDR6 PN32 with Dia ranging from 16 mm to 1200 mm as per the quality standards of ISO 4427, DIN 8074 and DIN 8072.
Managing efficiently reprocessing units with grinding & shredding of scrap, pelletizing & agglomeration in plant for HDPE, MDPE, LDPE and LLDPE bags as well as meeting of monthly production targets.
Controlling production of fabricated or segmented fittings i.e 11.25 o, 22.5o, 30o, 45o, 60o, 90o elbows, equal tee, cross tee, Y-branch and other customer required from 90 mm to 630 mm.
Managing efficiently the mixing department w.r.t formulations decided by MD.
Preparing plans on enterprise resource planning (ERP) based software & coordinating with shift supervisors.
Scheduling manpower for production and reprocessing with ensuring maximum utilization.
Supervising shift supervisors, operators & maintenance technicians directly.
Preparing and managing all documentation for the production.
Preparing daily production reports to operation manager / company management.
Managing and directing the shift supervisors and operators for proper running of the machines.
Liaising with maintenance department and tool room on any matters that may affect the production.
Monitoring tooling is kept in a proper manner and correct tools are issued for each job.
Monitoring product standards and implement the Quality Management system being followed.
Working as team with QAD and ensure the test and inspection requirements are met.
Ensuring and advising training and upgrading of the skills of the supervisors and operators so they have full knowledge of all the machines and the quality standards
Monitoring safe keeping of company assets such as machinery, tools and all equipment in the factory.
Coordinating with every department related to production activities.
• Planning, scheduling and costing for all the production plans to delivery schedules, as per requirement provide by sales department.
• Controlling all production on Extrusion base technology from Turkey and Italy for HDPE PE100 pipes and fitting from SDR 33 PN 5 to SDR 7.4 PN 25 with Dia ranging from 63 mm to 500 mm as per the quality standards of ISO 4427, DIN 8074.
• Controlling the production of jacket wall or insulated PE100 pipes for insulation of district cooling lines, Dia ranging from 90 mm to 500 mm as per the quality standard of EN 253.
• Controlling the production of 100 meter as well as 50 meter PE100 rolls from SDR 21 PN 8 to SDR 7.4 PN 25 with Dia ranging from 63 mm to 110 mm, as per quality standards ISO 4427 and DIN 8074.
• Controlling the Production of PE100 fabricated or segmented fittings i.e 22.5o, 45o, 90o elbows, equal tee, cross tee and
Y-branch from 90 mm to 400 mm.
• Responsible for planning, scheduling and execution of Preventive, Predictive and Break down of manufacturing equipments.
• Identification of system faults and providing solution accordingly.
• Controlling the production department documentation as per ISO 9001:2008 standard.
• Sometimes visiting the clients and sites to resolve installation, fabrication or any quality problems.
• Full coordination with the Quality department for assuring the quality of incoming raw materials in process and final products.
• Arrange and pass the raw material on the basis of laboratory testing reports i.e MFI (melt flow index), Density and carbon black content as per quality standards of ISO 1133, ISO 1183 and ISO 6964.
• Finalize the end product after certain quality testing i.e tensile test, heat reversion and hydrostatic testing as per quality standards of ISO 6259, ISO 2505 and ISO 1167.
• Controlling all management responsibilities being as Production Engineer as well as Production Manager.
• Have broad knowledge about PVC, PPR extrusion as well as PET blow mo
• Process planning from production to final delivery of the product.
• Installation of Plate & Frame Heat Exchanger for juice heating.
• Valuable experience of handling Reciprocating Air Compressors, Rotary Screw, Filter, Mixer and Liquid Pumps.
• Turbidity/dust removal from liquor through Deep Bed Filter.
• To carry out services of installed equipment on specified time.
• To conduct training for In-house technicians for improving technical skills.
• Complete coordination with the Quality department for assuring the quality of incoming raw materials in process and final products.
• Responsible for planning, scheduling and execution of Preventive, Predictive and Break down of manufacturing equipments.
• Identification of system faults and providing a solution accordingly.
• Support the senior engineer in rectifying defects and manage the operations accordingly.
• Controlled Evaporation.
• Sugar Cane Crystallization Parameter Control.
• Aspects of plant Repair & Maintenance, Modifications & BMR.
• Monitor, evaluate and control process variables.
• Data Collection, Data Recording, Data Analysis and Result Interpretation.
• Energy balance calculation and mass Balance for equipments.
• Providing safety, technical and operational guidelines in revising process to chemical operators.
• Ensuring health, safety and environmental concerns for all projects have been addressed.
• Providing daily instructions for assigned products addressing specific objectives, operational details and methods for addressing specific problems.
• Making technical presentations for better performance to team members.
• Responsible for preparing and monitoring of work schedule.
• Responsible for analyzing production control data and high lightening area of concern accordingly.
• Conducting meeting with clients regarding the production progress.