Process & Production Operations Engineer along with PGD in Health, Safety and Environmental management havingÂ 7 yearsâ experience of ProcessÂ Engineering, Oil & Gas Process Operations, Plant Operations, Production Planning & Monitoring, Shifts Operations & Management, Plant Troubleshooting, Safe plant startup/shut down, Plant Field Operations, DCS Process Monitoring & Controlling, Plant commissioning,HAZOP, QRA, technical Reports writing and developing SOPs & Operations manuals in Oil & Gas, Polymer & Petrochemical industries.
Developing Operating manuals for ADNOC Onshore UAE and value additions as per changes occurred in plant.
Provide technical services and assistance to other sections such as Instrumentation, Maintenance, Inspection and Material as required.
To liaise with the Clientâ€™s Engineering, Operations and Maintenance staff as required to ensure a consistent approach to project completion.
Troubleshoot deviations and process control problems to ensure reliable, safe, and productive operation
Perform FEED and detailed engineering studies in the frame of process-related modifications to existing or new installations performed in-house
Prepare/review scopes of work for the same. Development of Company particular project guidelines and procedures.
Preparation of PFDâ€™s, P&IDs, mass and heat balances, specifications and data sheets.
Interfacing with detailed engineering teams, both in-house and customer side, on process related issues.
Perform process-engineering calculation such as line sizing, pressure drop, Heat Load calculation and hydraulics.
Review and develop control philosophies and safety and emergency shutdown system description in HSE documents.
Identify, evaluate and optimize process solutions related to process modeling, R&D, optimization, design, costing and implementation.
Prepare, schedule, coordinate and monitor the assigned engineering projects
Review engineering deliverables and initiate appropriate corrective actions
Provide assistance and follow-up of process studies in the project phase of the development process.
To developing EHS work instructions, Procedures, Plans and Formats and SOP's and strategies.
Perform risk assessments, Process Hazard analysis and manage cost & time constraints,
Foster positive communications and relationships with team members, management, vendors and clients.
To participate in HAZOP, HAZID, SIL AND Risk Assessment studies pertaining to modifications, Plan Procedures and New Projects.
Review vendor equipment documentation within the discipline and from other disciplines for compliance with project requirements, and actively seek discrepancy resolution
Perform and check calculations, specify equipment, and solve moderately complex engineering problems
Review Operations & control and ESD Philosophies and vendor documents communicate results of technical data generated.
Provide input, support and participation to/in engineering safety reviews and be responsible for action resolution.
Ensure that Contractors submit all deliverables on time and verify that they achieve Company quality expectations.
Provide technical field support in startup, troubleshooting, root cause analysis and report preparation
Review & Update / Developed project documentation, such as design basis Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Cause & Effect Matrix, Process Control and ESD Philosophies.
Interface with staff engineers; direct/guide CAD drafting personnel during project execution.
Ensure compliance with IMS standards and Schedule and coordinate work to tight deadlines.
Calculate and organize data for process flow sheets including instrumentation and control considerations.
Carry out Hazard analysis techniques for process safety and risk management.
Investigate and troubleshoot any problems that arise with processes, procedures and operations.
Supervising Plant operations and Process controlling of plant through plant field operations and DCS working.
Operating, controlling, recording of the process parameters and reporting the status of the training plant to the Lead Instructor.
Operates and manages process parameters of number of units, controlling all process parameters like flow, temperature, pressure etc through DCS Operating System to achieve safe running of the plant and maintain uninterrupted production as per operational procedures.
Provide plant operation with Technical inputs and support for plant, Prepare different Heat & Material balance scenarios.
Evaluating plant process and evaluate changes proposed to design, taking environmental and economic aspects into account.
Work closely with process chemists and control engineers to ensure the plant is set up to provide maximum output levels and efficient operation of the facility.
Setting up scale-up and scale-down processes including appropriate changes to equipment design and configuration.
Designing, installing and commissioning new projects, including monitoring developments and troubleshooting;
Provide process documentation and operating instructions, develop best practices, routines and innovative solutions to improve production rates and quality of output
Optimizing production by analyzing processes; troubleshoot problems with manufacturing processes.
Maintains continuous liaison with other Control Room Operators to coordinate the required supplies according to production conditions.
Alters operating conditions or product flows to allow isolation of equipment for maintenance and re-commissioning plant operations following completion of maintenance as per operational procedures.
Communicates with other Control Room Operator to coordinate operations that may affect the operation and/or production of any unit within the plant.
Ensuring the security of company assets by operating in a safe and efficient manner.
Initiating unit, train and emergency shutdown of process and utility system during abnormal operation, or as a result of an emergency situation on the installation
Report to Lead Instructor on status of daily activities and work progress and control and plan the field activities accordingly.
Troubleshoot the production abnormalities arising on day today basis.
Planning, mobilizing and managing materials, equipment and manpower resources to optimize operational efficiency. Carry out shift to shift hand over discussion related to daily activities.
Operate process related equipment and plant process control systems in a safe environmentally responsible manner
Responsible for performing process equipment troubleshooting, routine equipment repairs, improvements and preventative maintenance.
Troubleshoot deviations and process control problems to ensure reliable, safe, and productive operation
Identify root causes, recommend and implement technical solutions and audit follow-up
Provide process safety expertise for Management of Change (MOC) , Pre-Start-Up Safety Reviews (PSSR)
Analyze daily unit operating parameters and lab data for overall plant performance (safety, quality, efficiency, reliability, and throughput)
Ensure shift operations are within approved parameters to achieve production targets by implementing safe operational and HSEQ standards.
Analyze reasons for production losses, monitor emissions and effluent discharges to keep them within NEQs limits.
Carry out the job function in accordance with HSE commitment and implement ISO-14001, 9001 and OHSAS-18001 policies and standards.
Working with O&M teams to review and optimize production through process analyses, engineering reviews and system debottlenecking.
Apply first line maintenance to the equipment on station or field. Participate in "what ifs" and "HAZOP" reviews.
Perform Lock out, tag out procedure before releasing any equipment for maintenance.
Responsible for implementation of PTW systems, plant jobs, preventive maintenance programs, breakdown and emergency repairs.
Report and advises management about plant capabilities, operational issues, HSE problems and Housekeeping.
Preparation of Equipment Breakdown or failure & Raw material/utility consumption reports & SOP's and Check lists.
Improve process facility by sharing a new applicable idea, safety talk, best practice, lesson learnt, etc.
Motivation and training of the people working in the plant and trainee engineers.
â€¢ Supervising Plant operations and Process controlling of plant through plant field operations and DCS working.â€¢ Provide plant operation with Technical inputs and support for plant, Prepare different Heat & Material balance scenarios.â€¢ Evaluating plant process and evaluate changes proposed to design, taking environmental and economic aspects into account.â€¢ Designing, installing and commissioning new projects, including monitoring developments and troubleshooting.â€¢ Optimizing production by analyzing processes; troubleshoot problems with manufacturing processes.â€¢ Optimum utilization of plant equipment and monitoring through DCS (trends,outputs), field checks/logs,coordination with shift production teamsâ€¢ Hands on experience of DCS/PLC operations and plant commissioning activities on Delta-V, Supcon.â€¢ Responsible for performing process equipment troubleshooting, routine equipment repairs, improvements and preventative maintenanceâ€¢ Provide process safety expertise for Management of Change (MOC), Pre-Start-Up Safety Reviews (PSSR)â€¢ Analyze reasons for production losses, monitor emissions and effluent discharges to keep them within NEQs limits.â€¢ Carry out the job function in accordance with HSE commitment and implement ISO-14001, 9001 and OHSAS-18001 policies and standards.â€¢ Working with O&M teams to review and optimize production through process analyses, engineering reviews and system debottlenecking.â€¢ Responsible for implementation of PTW systems, plant jobs, preventive maintenance programs, breakdown and emergency repairs.â€¢ Report and advises management about plant capabilities, operational issues, HSE problems and Housekeeping.â€¢ Preparation of Equipment Breakdown or failure & Raw material/utility consumption reports & SOP's and Check lists.â€¢ Implementation of SOP's and H.S.E policy during Switch over or isolation of plant operating equipment to Ensure plant Safety.â€¢ To handle and resume operations during power failures and carry out Startup of plant.
â€¢ Carry out industrial visits of Refineries, Textiles, Pharmaceuticals and Process Industriesâ€¢ Carry out water testing of RO, Filters, Boilers, Cooling towers, Chillers etc.â€¢ Check important parameters like pH, TDS, TSS, hardness etc.â€¢ To make water analysis reports and mentioned any deviations of parameters from rangeâ€¢ Give suggestions and recommendations to clients for the prevention of system from corrosion, scale etc.â€¢ To carry out calculations of dosing chemicals including the scale and corrosion inhibitors, dispersants for boilers,cooling tower and chillers.â€¢ Suggest the dosing chemical rates for daily and weekly requirements & effective water management system.â€¢ Performing water tests and maintaining accurate logs and records.â€¢ Participate in solving problems related with ETP Plant and RO in a timely manner, and identifying opportunities for improvement.â€¢ to prepare proposals related to chemical consumption and the chemical requirements and water treatment equipment quoting and participate in bid submission.