Maintenance Engineer with experience of working in the Petrochemical Process industry. Manages Mechanical Maintenance and Overhauling of on Process and Utility Equipment installed in the Plant. Proficient in reading Mechanical Drawings, Floor Plans, Piping Layouts and PID. Taking care of Preventative Maintenance schedules and Responsible to carry out preventive and breakdown maintenance as per maintenance guidelines and best practices to ensure the maximum equipment reliability.
Lead team of Operations and Plant Maintenance
MECHANICAL MAINTENANCE
• Responsible to carry out preventive and breakdown maintenance as per maintenance guidelines and SOP.
• Maintains and overhauls all Heat Exchangers, WHR Boilers and installed Pumps including Gear Pumps, Centrifugal Pumps, Seal less Centrifugal Pumps and Piston Pumps.
• Responsible for Smooth operation of all process Machinery which includes Conveyors, Hoists, Crystallizer, Extruders, Vibration and Rotary Feeder as well as Utility Equipment including Chillers, Cooling Towers, AHU, Compressed Air Filter and Regulation Units.
• Ensure plant and equipment run properly when it is required for operation.
• Generates Preventive Maintenance and Shutdown Plan, their implementation and tracking.
• Define and modify new and existing maintenance processes and procedures with easily accessible documentation.
• Maintains records of all repair and maintenance activities using company’s CMMS MOGAN.
• Use CMMS to raise Work-permits of all Maintenance activities.
• Evaluating maintenance performance through performance metrics such as OEE, MTBF, MTTR, Resource utilization and planned maintenance percentage.
• Receives work orders from Production departments and allocates jobs to maintenance crew.
• Performs checks and ensures that all safety regulations were followed.
• Experienced in Balancing and Vibration Velocity testing of Rotors using Schenck Hard Rotor balancing machine.
MATERIAL MANAGEMENT AND PROCUREMENT
• Manages Daily Issuance of Spare and Consumable Items used in the Plant.
• Preparing Annual Budget of essential Spares and Consumable items.
• Taking Control of Inventory and making monthly stock status report of spares and consumables using MMS (Material Management System) software.
• Develops specifications and Cost Comparison reports to facilitate procurement of parts and equipment.
• Analyzes technical data, designs and preliminary specifications of items.
• Negotiating supplier representatives regarding spec
Maintenance Department