An accomplished and registered CHEMICAL ENGINEER with more than 14 years of expertise in managing production, pre-commissioning, and commissioning operations within complex and demanding heavy chemical process industries. This expertise spans across diverse sectors including Adhesives, Steel (DRI), Cement, Mining/Metal, Explosive and FMCG manufacturing operations.
Ø Proficient in managing production operations, streamlining processes / procedures to facilitate smooth process & enhance productivity
Ø Command on production coordination
Ø Great deal of experience with both continuous and batch processes
Ø Capable to prepare SOPs and check list of relevant field of work
Ø Capable for execution of pre-commissioning and commissioning of the plant/unit
Ø Capable for punch listing and their rectification during plant erection
Ø Supervision in dealing process stream handling, operation and flow with respect to PFD’s, P&IDs and SOPs
Ø Capable in documentation/draft writing like but not limited to log sheets, shift activity log book, inter office notes, MOM, position papers and other technical reports/records
Ø Familiarity with process safety
Ø Capable for Trouble Shooting resolution
Ø Understandings of product storage capabilities
Freelancer - February 06, 2020 till date
Freelancing in the capacity of supplying of Calcium Carbonate (CaCO3) to chemical industries, in association with Asia Chemical (Pvt) Limited
Services:
üProviding on-time delivery & technical services in fixing the problems related to customer’s inquiries
üKeeping abreast of the technical developments to provide refined service to customers
Worked as “Manager Production” for the manufacturing of varieties of Adhesives by dealing with petrochemicals and their mixing and dissolution process under controlled condition
Here Worked as Manager (Production/Kiln Operations) for recovery of Heavy Mineral Sand (rich in Chromite) from Beach Sand.
Key responsibility is to manage smooth operation of this recovery unit (600 TPD) which includes weighing, conveying, rotary kiln operation and storage etc.
Working as “In Charge- Manufacturing ” for the preparation of batches of multiple Household and Personal Care FMCG Products like Shoe Cream/Polish (KIWI), Perfumed Talc (Black Cat), KIWIK Wax, Glint (Steel Cleaner, Floor Shiner, Daily Cleaning White Phenyl, Glass Cleaner), Auto Shine, Brass Polish, Leather Polish & KIWI KLEEN (Toilet Cleaner, Bleaches)
Dealing in mixing, melting and emulsification process of different chemicals (acids/solvents/emulsifiers/waxes/dyes/fragrances etc) under controlled condition
Services to the DRI production by organizing and controlling the operational activities of raw material (iron ore) and product (DRI) handling by following unit operations:
• Stacking & reclaiming of iron oxide ore (via belt conveyors and stacker-reclaimer)
• Conveying + screening of iron oxide ore & DRI product
• Bagging operations of DRI product
Worked as Shift Engineer (Production) in Assistant Manager grade for the production of 2600 TPD of clinker and its grinding. The company produces high quality FALCON CEMENT that meets the international quality standards.
Key Responsibilities:
* To organize and control the production activity of Crusher, Raw Mill, Coal VRM, Pre-Heater, KILN and Cement Mills, with a view to minimize the cost of production by running the plant on optimum level
* Instruct shift panel and field operators to keep overall smooth, safe and efficient operation of the plant (PLC / DCS control)
* In case of any troubleshooting, take necessary action to resolve the problem.
* To keep the set quality limits at each step of production with the co-ordination of Quality Control department by monitoring process parameters.
* Monitoring raw materials / product storage capabilities.
Worked as Section In-charge in Assistant Manager grade for 4.5 TPD RDX (Cyclo Trimethylene Tri Nitrimine) & Gun Powder production units in Explosive Factories of Wah Cantt Pakistan,
Key Responsibilities:
To manage the quality production within the target date by running following unit operations:
* 4.5 TPD RDX production unit (NITRATION of hexamine- Batch process)
* Combustion of wood in an electric furnace
* Mixing, Milling and Sifting operations
Technical Services for the twisting unit of polyester yarn