概要

"A passionate, Industrious and observant professional engineer" "Focus on optimization of design and operations of industrial processes by eliminating wastage and improving the quality and productivity of the system" "specialized in Lean manufacturing, Operations management, Quality management, six sigma, management sciences"

工作经历

公司标识
Supply Chain Manager
vivo
Apr 2022 - 代表 | Faisalabad, Pakistan


Promoted to position of supply chain managerWorking in following domains

Production control
Materials control
Purchase
Logistics and warehouse operations

公司标识
ASSISTANT MANAGER-PRODUCTION
Vivo Mobiles
Jan 2021 - 代表 | Faisalabad, Pakistan

1-Setup 1st ever assembly plant of mobile phone assembly in pakistan 2-Setup 1st assembly line and expand it to 12 lines with a production capacity of 18000 phones per day 3-Implemented All ESD standards and localize Chinese concepts for production of smart phones 4-Managing a team of 500 operators, 50 leaders and 10 engineers to produce 8000 phones per shift 5-Able to meet the international market standards through deploying effective system guided by Chinese mentors 6-Meeting performance KPI\'s and tracking on daily basis 1. Efficiency 70% 2. PQC PPM 3. Warehosuing 14000 per day 4. Pass rate 99.5% 5. Mando 99.5% 7-Resposible to induct the new models and achieve the set targets within capacity climbing period 8-Resposible to implement the Lean methodologies to reduce the waste and improve the cycle time leading to cost mitigation of product 9-Responsible to balance the lines as per takt time after induction of new models 10-Achieve the targets set by planning by effective utilization of resources and machines 11-Resposnble to monitor the equipment and jigs to reduce the downtimes in workshop 12-Responsible to control the resign and absent rate under 4% and target for 2022 is under 1% 13-Hiring and training of resources 14-Continuous motivation and building of the team to achieve the goal of number 1 vivo factory in the region 15-Resposble to reduce the materials losses and continuously improve the production losses with the support of engineering team 16-Liasion with engineering and quality team to improve the KPI\'s 17-Carried out process improvement activities to continuously improve the cycle time of the product

公司标识
MANAGER-MANUFACTURING EXCELLENCE/INDUSTRIAL ENGINEERING
Sialkot
Aug 2019 - Jan 2021 | Sialkot, Pakistan

1-Launched kaizen culture throughout the organization that involves middle to higher management which results in 100+ kaizens in season and an accumulated saving of up to 50 million pkr.
2-Launched Efficiency based incentive system that replaced the conventional piece-rate system and helps us to achieve 70% efficiency throughout the stitching process.
3-Calculated the overall operator effectiveness(OOE) through the performance and quality of each individual operator against each construction that helps us to rank the operators and leads to skill-based sewing lines that were more balanced.
4-Implementation of supermarket in soccer ball division that helps us to implement just in time concepts leading to in time material availability and 20% reduction in downtime
5-Replaced the conventional stitching method to one-piece flow which involves the breakdown of soccer ball into different operations leading to less inventory, Less operator skills, Improved throughput rate, and Efficiency
6-Automation from manual table printing to machine printing in soccer ball division that helps us to mitigate the cost up to 3 million pkr
7-Was able to achieve 3M(73%) in Adidas ME audit(FW20) with an aspect score of 13/15 through the extensive implementation of manufacturing excellence modules, digitalization initiatives, Automation, and Efficiency governance Programs
8-Launched ME framework and ME training culture to equip the young industrial engineers with necessary training which include FMEA, Kaizen, PDCA, VSM, Line balancing, Deployment charts, Spaghetti map, OEE, etc
9-Calculated the OEE throughout the Shinguard and soccer ball division
10-Developed the layout and one-piece flow sketch for 2 panels and 12-panel soccer ball that help us to achieve 80% efficiency at the end line

公司标识
Assistant Manager-Manufacturing Excellence/Industrial Engineering
Awan sports
Mar 2018 - Aug 2019 | Sialkot, Pakistan

1-Worked on productivity enhancement and cost mitigation of Rubber bladder, Soccer ball, Shinguard through Lean methodologies and quality-driven approach
2-Implemented the tools like FMEA, MSA, Gage R&R, VSM for process
improvement.
3-Production Efficiency improvement program & Visual Workplace Management.
4-Review production schedules, engineering specifications, process flows, and other information to understand methods and activities in manufacturing and services.
5-Key quality concepts and approach for mitigation of defects through route cause analysis and quality control concepts using 7 QC tools and statistical approach.
6-SMV calculations in non-adidas departments to drive the efficiency concept and productivity.
7-implementation of 6s for visual management and safety approach.
8-Line balancing of Soccer ball production lines to achieve the set targets of Efficiency
9-Resources optimization through time studies
10-Efficiency program for each individual section and review the impact on total department efficiency

学历

Kaizen Quest Institute of Professional Development
证书, Lean Six Sigma Green Belt‎
Industrial Management, Industrial Manufacturing
Completed
2018
University of Engineering & Technology
学士, Bachelors in Engineering, Industrial and manufacturing‎
Engineering Management, Operating Research, Production and Operations Management
2017

技能

熟练 5S
中级 Agile Project Management
中级 C Problem Solving
初学者 Certified Lead Auditor
熟练 Cooordination Skills
熟练 Customer Service Solutions
熟练 Demand and Supply Planning
熟练 EHS
熟练 Finance Administration
中级 Instruments Drawing
熟练 Inventory Planning
熟练 Kaizen
熟练 Kaizen Leadership
中级 Lean Manufacturing
熟练 MS Excel
熟练 MS Office
熟练 Operations Management
熟练 People Management Skills
熟练 Policies Implementing
熟练 Production Management
熟练 Production Process Knowledge
熟练 Production Processes
熟练 Project Management Skills
熟练 Quality Management
熟练 Record Keeping
熟练 Result Orientation
中级 SAP Supply Chain Command
熟练 Security Principles
中级 Stress Management
熟练 Student Affairs Managemment
熟练 Supply Chain Dynamics
熟练 Supply Chain Management
熟练 Supply Chain Optimization
初学者 Supply Chain Software Command
中级 Technical Knowledge
熟练 TPM

语言

熟练 英语