Detail oriented engineer with extensive CAD skills, having diversified working experience of maintenance at cement and textile sector, seeking to acquire more experience by working within a progressive organization.
Headcount optimization at Core Manufacturing department by rightsizing of 11% manpower reflecting a cost impact of 1 Million per Annum.
Eliminate process NVA by fetching Girth Dimensions and Auto Circular Machine to DCS via automated built-in peeler function leading to accurate production data log.
Deployment of End to End Quality Task Force (QTF) at Plywood Manufacturing Department for enhanced Quality Control and reduction of 1.2 Million per annum.
Minimization in tripping frequency of Sanding Machine by installation of Contactless Laser Sensors yielding into high machine uptime resulting in 20% increased productivity
System automation by Installation of Veneer Moisture Analyzer and auto segregation of Cores with respect to moisture content resulting in 10% reduction in cracked cores.
Installation of customized ultrasonic testing conveyor for accurate inspection & reduced rework, having a cost savings impact of 0.5 Million by precise mapping of swollen defects and 15% increased productivity.
Transforming 20 kg/day wood dust particles into briquettes to extract energy resulting in 400,000 kJ of additional thermal energy generation at Boiler per day.
Replacement of wooden plank pallets with 1.5mm MS Rectangular pipes resulting in savings of 2.5 Million per annum.
Co-ordinate with all departments to fulfil utilities requirement and plan operations accordingly.
To coordinate with the outside agencies or vendors for purchase, maintenance and installation of equipment.
Installation of utilities and piping connections for new machines.
Ensure preventive maintenances of compressors & boilers as per schedule.
Estimating budgets and ROI of planned projects.
Prepare utilities consumption reports by collecting, analyzing, and summarizing information and trends.
Monitoring power losses and abnormal trends of utilities consumed by production machines.
Perform audits for preventive maintenance and energy (steam, power and water), to reduce wastage of utilities.
Work on possible conventional methods OR introduce new technologies to save utilities in existing system.
Designing and Installation of Fire Hydrant Piping for New Mill Building with 33% lesser amount as compared to proposed amount of consultant yielding to 0.5 Million cost reduction.
Projects
Annual savings of 1.2 Million per annum from steam trap analysis.
Water recovery from Exhaust Dying pump mechanical seal resulting in savings of 50k per annum.
Installation of Monoblock centrifugal pumps resulting in 10% reduced power consumption.
Installation of Energy efficient LEDs yielding to 15% lower power consumption.
Designing layouts for new machines placement.
Design layouts for new stitching floors.
Calculation of capacities at stitching and weaving departments.
Design and develop strategies for efficient material handling.
Maintenance of FD Fan, reciprocating compressors, feed water pumps, Cooler plates, Conveyors and drag chain.
To monitor timely lubrication of gear boxes and bearings to avoid any rupture.
In house designing and development of fractured components like pullies, conveyor buckets, axles and crusher hammers.
Overhauling of kiln for bulging, red spot and Girth Gear wear & tear to minimize turnarounds.
Projects
Designing Production Flowline using Heuristics resulting in 13% increased production.
Learned about
1) Steam turbines
2) Boilers
3) Cooling towers
4) Water treatment
5) Generator
6) Complete process of electricity generation at Thermal Power Station.
Learned about
1) Sheet metal machining
2) Welding
3) Induction Molding
4) Manufacturing of capillary tubes
5) Assembling of all components of refrigerator
Learned about
1) Chiller plant
2) Runway rules and guides for take off and landing
3) Motors
4) Compressors
5) Circuits
Good
Dear Yasir Hashmi, Please endorse me for my work as a HVAC Engineer at Morgan Technologies (PVT) Ltd. I would like to ask you for an endorsement of my work so that I could include it on my ROZEE.PK profile.