概要

To plan making and packing operations on the floor to achieve agreed targets in volume, output reliability, cost with continually reviewing and improving performance, and to ensure all Quality / SHE issues/initiatives/Protocols are implemented.

I have implemented SAP, GMP, HACCP and Health Safety in Mondelez International.
I have implemented HACCP, Kaizen, 5S, OPL and OHSAS in Ulker International.

Certifications

SAP Implementation Award (SAP PP-PI, Manufacturing Execution Module)
MONDELEZ INTERNATIONAL EMEA, BRATISLAVA, SLOVAKIA, EUROPE
October 2013

Lean Six Sigma Green Belt (ASQ BoK)
NATIONAL PRODUCTIVITY ORGANIZATION (MINISTRY OF INDUSTRIES, GOVERNMENT OF PAKISTAN
December 2013

工作经历

公司标识
Assistant Manager Production
Ponam Foods (Imtiaz Super Market) (Condiments & Spices processing company)
Mar 2019 - 代表 | Karachi, Pakistan

• Responsible for planning, organizing and managing the day to day allocation of resources (equipment, material & systems) in order to efficiently and effectively achieve grinding and packing targets as required according to production plan.
• To assure and control quality of grinding and packing.
• To prepare daily receiving, consumption & closing reports of all the raw and packing materials on system.
• To prepare daily production report and finished goods transfer report.
• To check the quality of all the raw and packing materials as per standard.
• To give work orders daily to maintenance department to repair & maintain machines and equipments.
• To maintain proper supply of raw and packing materials to production department.
• Must ensure that GMP/hygiene standards are followed at all the times by all employees.
• Co-ordinate in installation/modification of equipments to improve the process.
• To minimize the wastage.
• BOM created successfully for all the products by me in SAP.
• SAP GO Live successfully by my efforts. This is my great achievement.
• Production report monitoring on SAP. All the GRN are made on SAP. All the transfers are made on SAP. SAP closing is verified daily with physical. Variance is justified daily.
• Batch Management implemented successfully for all the materials.
• Grinding Mills were installed in my supervision and running smoothly. Each Grinding Mill has 1 ton per hour capacity to grind whole Spices, Besan, Rice, Makai, and Bajra.
• Screw feeder and multi head wear type wolf machines were installed in my supervision and running successfully.
• To monitor and supervise cleaning activities.
• OEE and GE reports preparation daily for all the machines.

公司标识
Assistant Manager Production
FM Food Products (Manufacturer of Snacks & Nimko)
Mar 2016 - Mar 2019 | Karachi, Pakistan

• Responsible for planning, organizing and managing the day to day allocation of resources (equipment, material & systems) in order to efficiently and effectively achieve frying targets as required according to production plan.
• To monitor and supervise cleaning activities.
• To assure and control quality of snacks and nimko during frying and flavoring.
• To check average weight of snacks and nimko on hourly basis.
• To prepare daily receiving, consumption & closing reports of all the raw materials of snacks and nimko on system and submit reports to accounts department on 15 day basis.
• To check the quality of all the raw materials as per standard.
• To give work orders daily to maintenance department to repair & maintain machines and equipments.
• To maintain proper supply of raw materials to frying department with co-ordination of store.
• To co-ordinate with suppliers to improve quality of snacks pellets.
• To order raw materials daily to purchase department as per requirement.
• Must ensure that GMP/hygiene standards are followed at all the times by all employees.
• Co-ordinate in installation/modification of equipments to improve the frying process.
• To minimize the wastage.
• To give first aid to all the employees of frying and packing departments and to maintain first aid box.

公司标识
Production Executive
Ulker International
Feb 2014 - Mar 2016 | Karachi, Pakistan

• Working to implement HACCP and GMP.
• Process Optimization (5S, Kaizen and TMP Tools implementation)
• To ensure forecast production targets are met & resources are aligned to deliver shift & day wise requirements.
• To continually challenge the status quo in order to optimize the production operation and meet changing business needs and targets
• Maintain and improve production standards (standard speeds, crew levels, efficiencies, etc.)
• Provide operators with regular feedback on their performance (both positive and negative).
• Doing appraisals for his staff as per company policy.
• Prepare and attend daily production meeting & respond on variances below target.
• Establish and maintain effective communications with all reportable, managers, trades unions and other departments. Co-ordination of cross shift communications.
• To monitor and control recording of line performance information, ensuring that shift reports and downtime information accurately reflect the performance of the shift.
• Ensure downtime reporting and analyze root cause for breakdowns using appropriate tools
• To monitor material consumption and yield, and reduce waste level.
• To supervise weekly and monthly stock count and ensure.
• To drive autonomous maintenance activities on the shop floor
• To identify skill gaps and organize training for workers.
• To optimize labor utilization, managing overtime / overheads etc.
• To organize and control labor (operators, technicians and contract) for operations in terms of numbers and skills.
• To ensure safe working environment within the shifts. Carry out Risk Assessment of all tasks, equipments and location, identify appropriate controls and ensure all controls are effective.
• To ensure all Quality SOP's, protocols, precautions are followed for all parameters for man, material, method, machine
• Must ensure that GMP / hygiene standards are adhered to at all times by all employees, and GMP score targets are met

公司标识
Production Officer
Mondelēz International (Formerly Kraft Foods Pakistan Limited)
Aug 2010 - Jan 2014 | Hub Inds Estate, Pakistan

• SAP PP-PI Manufacturing Execution Module Implementation.
• HACCP and GMP Implementation (Global HACCP Team member).
• OEE and GE Calculations of all the machines.
• Quality Policies and Procedures implementation.
• Responsible for planning, organizing and managing the day to day allocation of resources (equipment, people, material & systems) in order to efficiently, safely and cost effectively achieve performance targets as agreed with production management.
• Ensure quality objectives are met including regular adherence to Good Manufacturing Practices, performance of hygiene audits, food safety checks and product quality checks conducted according to policies. Actively participate in prevention and correction of quality related errors.
• Co-ordinate in installation /modification of equipment to improve the production process.
• To supervise manpower and ensure maximum utilization of man and machine to increase productivity with effectiveness, manufacturing & quality standards and to reduce wastage.
• Maintain proper supply of raw and packaging materials to production floor with coordination of stores.
• To have effective coordination with technical departments to enhance the machine hours.
• To minimize the loss of raw & Packaging materials and rework generation.
• Daily Cycle Count and Preparing Daily & Monthly Production reports.
• Monthly Cycle Count of Raw, Packaging, Finished & Semi Finished materials and conduct monthly closing with coordination of finance department
• Conducting monthly safety scans and risk assessment of equipment, machines and different areas.

公司标识
Chemist
Ahmed Foods (Private) Limited
May 2009 - Aug 2010 | Karachi, Pakistan

• Conducting Physical & Chemical Testing of Food Products.
• Conducting Physical & Chemical Testing of all the Supplier’s Samples and Raw Materials.
• Conducting Chemical Testing of Feed Water, Boiler Water, Reverse Osmosis Water and Tanker Water.
• Preparing Physical & Chemical Testing Reports of Food Products.

学历

University of Karachi
硕士, , M.Sc. in Applied Chemistry‎
Chemistry
2007

技能

中级 5S
熟练 Decision Making
熟练 Food Knowledge
熟练 Food Safety
熟练 GMP
熟练 HACCP
熟练 Operation Management
熟练 Process Management
熟练 Production Planning
中级 SAP
熟练 XRay Equipment Maintenance

语言

中级 英语
熟练 乌尔都语

Raheel 联系人

Zaib Sarwar
Sharjah National Lube Oil Company LLC (SHARLU)