Coal Gasifier operator

Atta Chemicals (Pvt.) Limited, a well-established chemical manufacturing company since 2008, specializes in producing Sulphuric Acid, Formic Acid, Glauber's Salt, and Sodium Sulphate. The company is currently expanding its operations by setting up a Sulphate of Potash (SOP) production facility using the Mannheim process. To support this growth, Atta Chemicals is looking to hire two experienced Coal Gasifier Operators for its SOP plant located in Multan. The successful candidates will be responsible for the safe, stable, and efficient operation of the coal gasification system that supplies producer gas to the Mannheim furnaces. This role demands hands-on experience in industrial coal gasification, process monitoring, equipment operation, and troubleshooting to ensure a continuous fuel gas supply essential for SOP production.

Key Responsibilities

- Operate and monitor the coal gasifier system during assigned shifts to maintain optimal performance.
- Track gasifier parameters including temperature, pressure, airflow, coal feeding rates, and producer gas quality.
- Ensure a stable and consistent producer gas supply to Mannheim furnaces in line with production demands.
- Manage coal feeding systems, air blowers, gas cleaning equipment, and other associated machinery effectively.
- Supervise routine removal of ash and clinker while maintaining proper gasifier operating conditions.
- Detect and report abnormal situations such as unstable gas pressure, poor gas quality, excessive temperatures, clinker buildup, and equipment malfunctions.
- Perform startup, shutdown, and emergency procedures for the gasifier following approved protocols and supervisor guidance.
- Monitor gas pipelines, valves, seals, and related equipment for leaks or irregularities.
- Collaborate closely with Mannheim furnace operators and Shift Engineers to ensure uninterrupted fuel gas supply.
- Conduct regular equipment inspections and communicate maintenance needs promptly.
- Maintain accurate records including operating logs, coal consumption data, equipment inspection reports, and shift handover documentation.
- Adhere strictly to safety procedures related to carbon monoxide exposure, combustible gases, fire hazards, and confined space entry.
- Maintain cleanliness and proper housekeeping in the gasifier area and surrounding equipment.

Required Qualifications

- Minimum of 2 years’ practical experience operating industrial coal gasifiers or related producer-gas generation systems.
- Solid understanding of coal gasification processes including coal feeding, airflow control, temperature and pressure monitoring, ash handling, and clinker management.
- Experience in operating industrial blowers, pumps, valves, and gas handling equipment.
- Ability to identify operational abnormalities and assist in troubleshooting.
- Knowledge of industrial safety practices, gas leak prevention, carbon monoxide hazards, and emergency response procedures.
- A Diploma of Associate Engineering (DAE) in Mechanical, Chemical, or a related technical field is preferred; however, candidates with substantial hands-on gasifier operating experience may also be considered.
- Willingness and ability to work rotating shifts in a continuous-process manufacturing environment.

Preferred Qualifications

Preference will be given to candidates with direct experience in:

- Industrial coal gasification and producer-gas generation systems.
- Operating coal gasifiers that supply fuel to industrial furnaces, kilns, or chemical plants.
- Managing coal feeding, ash removal, clinker control, and gas cleaning systems.
- Commissioning, startup, shutdown, and troubleshooting of gasifier operations.
- Working within continuous-process industrial manufacturing settings.

Applicants are requested to clearly specify in their CV the type and capacity of coal gasifiers they have operated, years of hands-on experience, industry background, and detailed operating responsibilities. This information is essential for consideration.