Manager Production (Cable Department)

We are looking for a seasoned Manager for the Production – Cable Department with at least 10 years of experience in cable manufacturing and industrial production operations. The successful candidate will oversee the entire cable manufacturing process, ensuring production efficiency, maintaining high product quality, optimizing resource use, and meeting production targets while controlling operational costs. This role demands strong leadership to manage teams, coordinate cross-functional activities, and drive continuous improvement initiatives in a fast-paced manufacturing environment.

Key Responsibilities

Production Planning & Execution: Develop and implement daily, weekly, and monthly production plans to meet organizational goals. Manage all stages of cable manufacturing, including wire drawing, bunching, stranding, insulation, cabling, armouring, and sheathing. Ensure optimal use of machinery, manpower, raw materials, and production capacity. Monitor production output, machine utilization, downtime, and efficiency. Collaborate with Procurement, Planning, and Supply Chain teams to secure timely raw material availability and align production schedules with customer demands.

Cable Manufacturing & Process Management: Oversee manufacturing processes according to technical specifications, managing parameters such as conductor size, insulation thickness, extrusion temperature, and line speed. Ensure proper handling and efficient use of materials like copper, aluminium, PVC, and XLPE. Identify bottlenecks and implement process improvements. Supervise machine setup, process control, and adherence to SOPs. Support production trials and the introduction of new products and techniques.

Quality Control & Assurance: Ensure all cables meet approved specifications, customer requirements, and relevant standards (IEC, ASTM). Work closely with Quality Control for in-process inspections and final testing. Monitor key quality parameters including conductor resistance, insulation thickness, tensile strength, and dimensional accuracy. Investigate defects and complaints, implementing corrective and preventive actions to reduce rejection, rework, and material wastage. Maintain documentation and product traceability in compliance with quality management systems.

Manpower & Team Management: Lead production engineers, supervisors, technicians, and operators. Manage workforce allocation and shifts to meet production needs. Set departmental goals, assign responsibilities, and monitor performance. Identify training needs and foster skill development. Promote discipline, teamwork, accountability, and effective communication. Conduct performance evaluations and support employee growth and succession planning.

Maintenance & Equipment Management: Coordinate with Maintenance to ensure preventive and corrective upkeep of machinery. Minimize breakdowns and unplanned downtime. Monitor equipment performance and recommend upgrades or modifications. Ensure compliance with maintenance schedules and inspections. Address recurring mechanical and electrical issues to enhance machine availability and reliability.

Cost Control & Process Optimization: Manage production costs by optimizing raw material, manpower, energy, and machinery use. Reduce wastage of copper, aluminium, insulation materials, scrap, and rework. Implement Lean Manufacturing, 5S, Kaizen, and other continuous improvement initiatives. Enhance production capacity, cycle time, and machine efficiency. Develop cost-reduction strategies without compromising quality. Analyze variances and take corrective actions to meet budgeted costs.

Production Monitoring & Reporting: Track daily production against targets and schedules. Prepare and review production reports regularly. Analyze efficiency, material consumption, wastage, rejection rates, and downtime. Maintain accurate records and ensure timely ERP data entry. Establish and monitor KPIs. Present performance updates and improvement plans to senior management.

Health, Safety & Environmental Compliance: Enforce occupational health, safety, and environmental policies. Ensure safe operation of all machinery. Conduct safety inspections and enforce PPE use. Identify hazards and implement preventive measures. Manage proper handling, storage, and disposal of materials and waste. Foster a safety-conscious work environment and ensure regulatory compliance.

Cross-Functional Coordination: Work closely with Procurement, Planning, Quality Control, Maintenance, Stores, Sales, and Supply Chain to align production with customer requirements and delivery timelines. Collaborate with R&D and Engineering on new product development and process improvements. Resolve production issues through effective interdepartmental coordination. Support customer inspections, audits, and product qualification activities. Provide technical and operational support to senior management.

Required Qualifications

Bachelor’s degree in Electrical Engineering, Industrial Engineering, or a related field from an accredited university. Minimum 10 years of relevant experience in cable manufacturing or a similar industrial production environment. Proven expertise in managing cable production operations, planning, and process optimization. Strong knowledge of cable manufacturing processes, materials, technical specifications, and quality standards. Demonstrated leadership in managing production teams and resources. Experience with ERP systems, production reporting, and performance monitoring.

Required Skills & Competencies

Strong leadership and team management abilities. Excellent production planning and operational management skills. Technical expertise in cable manufacturing processes. Analytical, troubleshooting, and decision-making capabilities. Knowledge of quality assurance and continuous improvement methodologies. Proficiency in cost control, resource utilization, and productivity enhancement. Skilled in ERP systems, MS Excel, and technical reporting. Effective communication, coordination, and problem-solving skills.

Work Location: On-site

This role offers the opportunity to lead a critical manufacturing function, driving operational excellence, quality, and safety while contributing to the company’s strategic objectives.