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Summary
Dear Sir/Madam,
As a highly skilled Mechanical Engineer, My experience aligns well with the qualifications you are seeking, in particular my role as a Deputy Manager Production and In charge Maintenance at MINHAS Pipes and Fitting Gujranwala, and I am certain I would make a valuable addition to your organization. With more than 8 years’ experience as a Mechanical Engineer, I am adept in research and Product development, maintenance, process improvement design and implementation, and production optimization.
Moreover, while my on-the-job experience has afforded me a well-rounded skill set, including first-rate critical and analytical thinking skills, I excel at: ISO standards knowledge TS 16949 Process improvement Preventative maintenance Resource planning and optimization Production Planning and monitoring Product development In addition to my experience and personal qualities, I have a solid educational foundation and a passion for engineering. Please review my attached resume for additional details regarding my expertise and abilities. I will follow up to request an appointment to discuss how my experience and background meets your needs. Given my on field experience,
I’m accustomed to operating in a FIFO environment and working hard to keep projects running on time and within budget. I’m keen to employ my skills and enthusiasm as an integral part of your team and I look forward to being able to discuss this position with you further. Thank you for your time and consideration.
Yours sincerely
Rehan Toori
Projects
Experience
Deputy Manager Production and Maintenance
Minhas is engaged in manufacturing PPRC pipes and fittings since 2001. Dedication leads Minhas to be the pioneer in Pakistan for manufacturing all the components of PPRC Pipes & Fittings along with fusion aid machines.
Also the innovation of IMPP sewerage and drain system for 1st time in Pakistan.
Designation: Deputy Manager Production + Maintenance Head
Resposibilities:
1. Working as Head of Department (HOD ) in the Plastic extrusion and molded product department.
2. Managing more than 147 persons at workplace independently.
3. Development of Standard Operating Procedures (SOP) and Instructions for production processes.
4. Planning and organizing production schedules.
5. Monthly Production Target settings and planning to achieve them.
6. Monitoring and reduction of process wastage and rejection.
7. Implementation of Enterprise Resource Planning (ERP) in production with collaboration of software
development team.
8. Internal Auditing for ISO 9001:2015 ISO 14001:2015.
9. Customer Complaint Handling.
10. To monitor the production-related processes and manage production activities.
11. Time and motion study of secondary processes and implementation of time-saving.
12. To increase production reduces maintenance downtimes.
13. To train multi-skilled workers.
14. Investigate problems, analyze root causes, and derive solutions.
15. Planning and execution of Machine Maintenance Plan with the maintenance team.
16. Implementation of Lean manufacturing - Kaizens, Quality Circles, 5 S audits, and layout Improvements.
17. Monitoring and measurement of process and manpower performance and efficiency.
Major Working Areas:
1. Production planning and execution.
2. Maintenance planning and execution.
3. Molds maintenance and design concept.
4. Plastic extrusion and Injection molding.
5. Rubber Extrusion and rubber molding.
6. Plastic Blow molding.
7. Product Development.
8. Process check.
9. Quality control and assurance.
10. Maintenance of cooling towers.
11. Maintenance of hydraulics and vacuum pumps.
12. Installation and maintenance of air-cooled water chillers.
13. Supervise and maintenance of MEP work on factory premises.
14. Training of new staff, new parts development, inventory management.
15. Installation and maintenance of injection molding and extrusion machines.
PRODUCTION RESPONSIBILITIES:
To assist manager production in all aspects.
To monitor production-related processes and manage production activities.
To ensure completion of work instruction and job assigned.
Resolve problems and outstanding issues.
Execution of production improvement activities within the department.
To train multi-skilled workers.
To maintain production documents.
Time and motion study of secondary processes and implementation of time-saving.
Reduce manpower by reducing secondary processes.
Increasing production reduces maintenance downtimes.
To conduct internal audits for production departments.
Carried out machines on weekly, monthly, and annual maintenance according to a maintenance plan.
Making of PCCL, PCCS, and checkpoints.
Process check
Quality control and assurance
Training of new staff, new parts development, inventory management.
Achievements:
Trained team members on KAIZENS and 5S activities.
Training of new members on machines and safety as well as quality.
Nomination of staff on machines to improve efficiency and productivity.
Reduction of the cycle time of the product to improve productivity.
Reduction of manual processes and implementation automation on machines.
Reduction of mold change time.
Implementation of jigs to avoid rejection.
Quality assurance and reduction of PPM at the customer end.
Assistant Manager Production
Darson has been at the forefront of manufacturing Engineering rubber products. Darson’s manufacturing facilities comprise a completely integrated plant to manufacture the products. With the advent of automobile hose manufacturing era in Pakistan and International.
Responsibilities:
Assist manager production all aspects.
Work with managers to implement the company\'s policies and goals.
Planning and organizing production schedules.
Prepare and monitor Production KPIs and Plan for preventive and regular
maintenance.
Overseeing production processes.
Re-negotiating timescales or schedules as necessary.
Streamline standard operating procedures to improve work.
Supervising the work of junior staff.
Analyzed current processes to design improvement plans.
Organizing relevant training sessions.
Continuous Process Improvement to attain Productivity Enhancement.
Developed and implemented numerous Lean/5S policies and procedures.
Ensure that the production is cost effective.
Ensure that health and safety guidelines are followed.
Ensure on time delivery.
