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Summary
Chemical Engineer with 4 years of experience in Process Engineering Design and Process Plant Operations & Production control for Onshore Oil & Gas Plants, Refineries, Petrochemical Plants and Fertilizer Industry
KEY SKILLS
- Skilled in FEED & Detail Engineering Design along with Development of Process Description, Process Design & Simulation, PFDs, Heat & Mass Balance, P&IDs, Process Optimization, Process Calculations, Equipment Sizing, Control Valve Sizing, PSV Sizing, Hydraulic Calculations, HAZOP Study
- Skilled in Process Plant Operations & Production Control (Process Monitoring & Troubleshooting, Process Improvement, Startup & Shutdown, Production Control, Research and development, Quality Assurance & Control)
- Sound Technical Knowledge & experience of Oil & Gas and Petrochemical/Fertilizer Industry
- Good exposure of International Engineering Codes and Standards (API, GPSA, Shell DEP), with particular references to Onshore oil & gas processing facilities
- Proficient in using Simulation Software like Aspen HYSYS, UNISIM Design, Aspen EDR, HTRI Exchanger
- Excellent Computer skills in Microsoft Office (Word, Excel, PowerPoint, Outlook, Visio)
- Good knowledge and practice of ISO, 5S, Kaizen & Six Sigma Standards and methodologies
- Excellent written and verbal communication skills in the English Language; Urdu & Punjabi: Native
- Critical Thinking and Good Analytical skills, Problem Analysis, Problem Solving, Sound decision making, Liaison & Coordination, Time Management, Individual and Team Work
Projects
Experience
Process Design Engineer
Key Result Areas:
Prepared the following key process deliverables for oil & gas processing facilities:
Developed HYSYS Simulations in-line with project specifications and requirements and Preparation of Process Flow Diagrams (PFD), Piping & Instrumentation Diagrams (P&ID), BFD\'s, UFDs with Heat & Mass Balance
Preparation of Cause & Effect Charts (C&E Charts), Equipment List, Line List, Process Data Sheets
Equipment Sizing (Pumps, Vessels, Tanks, Two & Three Phase Separators Sizing, Vertical K.O. Drum (LTS), Column Sizing etc.)
Hydraulic Calculations for Line Sizing, Pump Calculations, Control valve Sizing, PSV Sizing etc.
Thermal Rating Calculation for Heat Exchanger by using HTRI, ASPEN EDR
Performed Process calculations such as Water and salt content balance across Desalter, Utility & Chemical consumption summary etc.
Evaluated existing equipment adequacy for the reusability with the increased capacity and new conditions of production (Slug Catcher (including Emulsion Study), Separators, Pumps, Stripping Towers, Wash Water & Storage Tanks, Crude Oil Storage Tanks Expansion Study, Utilities Adequacy Study)
Coordination with other engineering disciplines, client and vendor
Attending all the company-organized training courses
Participation in relevant meetings, design reviews, Hazard studies HAZOP etc.
Operations Engineer/Production Engineer
Sulfuric Acid Production Plant, Single Super Phosphate Fertilizer manufacturing plant
Key Result Areas:
Ensured efficient and safe plant startup & shutdown with monitoring and troubleshooting activities
Prepared daily production report, log sheets, site report, parameters trend to ensure smooth operation
Performed process calculations & efficiency/performance monitoring of heat exchangers, coolers, pumps, boilers, cooling tower, compressors, water storage vessels, pumps, boilers
Experience of Raw water, Cooling water system & its conditioning, Reverse Osmosis, Boiler Feed water system, Steam generation system etc.
Ensured and optimize the quality of production output/finished product as per SOPs and ISO standards. In the case of product quality failure, identification of root cause and taking corrective actions
Identify the requirements of production units for required manpower to operate production line and recommending cost reduction initiatives while maintaining quality standards, suggesting process improvements to enhance production, quality and capacity
Monitoring production activities and planning schedules for on-time delivery of the product; supervising production team to specify and ensure production plans requirements
Developed and implemented training and continuous improvement of HSE policies, standards and procedures
Intern - Chemical Engineer
