Summary

Results-driven dedicated with wide-ranging experience planning and leading operations involving small- to medium-sized manufacturing environments. Track record devising, evaluating, and implementing continuous process improvements to minimize waste and reduce costs while maximizing quality and yield. Establish effective quality control and safety programs, encouraging proactive participation across the manufacturing floor. Excellent communicator; success building cohesive teams focused on production goals, safety, and throughput.

Experience

Company Logo
Manager Lean & Industrial Engineering
Hanes Brands Inc. (www.hanes.com)
Dec 2017 - Present | Hanoi, Vietnam

 Manage, lead & train plant engineering teams at Hung Yen Cluster (03 Plants, Cut to Sew)
 Lead projects of lean, process improvement to improve plants productivity
 Lead Projects of Kaizen, Innovation and Product simplifications
 Manage Plant cost saving projects
 Cost per Minute tracking & analysis
 Lead Efficiency improvement projects in coordination with cross functional teams
 VSM- Projects to improve lead times/Efficiency/Cost/Process simplifications
 JIT- Lean projects to improve line balancing, WIP Management, Improve quality at source
 TPM-Program implementation to improve equipment reliability
 Implementation of SMED practices to improve business flexibility
 Maintain & Implementation of VSM & 5-S
 Establish & maintain standards for direct & indirect labor
 Maintain standard procedure for manufacturing process
 Manage Plant New styles pre-production activities (SAM/SAH, BOM,BOL,PILOT Run)
 Manage/Develop standards for new styles
 Plant efficiency projections for new styles
 Maintain/Establish material utilization standards
 Cost saving projects to create positive variance against standard MU
 Feasibility study for new business plans
 Breakeven quantity analysis to meet standard cost
 Manage training of new hired Sewing Operators
 Plan & arrange multi skill training of Sewing operators to improve flexibility
 Lean training for Plant teams as part of Corporate capability building program
 Team leader for all improvement projects initiated form ROH

Company Logo
Dy.Manager Industrial Engineering
Masood Textile Mills Ltd.
May 2005 - Dec 2017 | Faisalabad, Pakistan

Education

PIQC Singapore Quality Institute International SQII
Certification, Lean Six Sigma Black Belt‎
Certified Lean Six Sigma Black Belt
Completed
2017
University of the Punjab
Masters, Masters in Science, Operations Management‎
Supply Chain Management, Operating Research, Production and Operations Management
CGPA 3.7/4
2004

Skills

Expert Handling Assignments
Expert orac
Expert SPSS

Languages

Expert Punjabi
Expert Urdu
Expert English

MUHAMMAD Contacts

Muhammad Ahsan
Tag Stitch Textile