Summary

I am a professional with a decade of Manufacturing Industry experience that comprises of Quality Assurance, Quality Control, Product Development and Production Operations. I have diversified experience of working with Multinational, Private and Public sector organizations. My core area of expertise are system development and implementation in Manufacturing Environment to optimize cost, quality and productivity.

Projects

IMS Implementation

Experience

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Manager Finishing Operations
Unilever Pakistan Ltd
Jun 2016 - Present | Rahimyar Khan, Pakistan

• Plan, organize, direct and run optimum day-to-day operations.
• Increase production, assets capacity and flexibility while minimizing unnecessary costs and maintaining current quality standards
• Responsible for production output, product quality and on-time shipping
• Allocate resources effectively and fully utilize assets to produce optimal results
• Implement strategies in alignment with strategic initiatives and provide a clear sense of direction and focus
• Recruit, manage and develop plant staff
• Collect and analyze data to find places of waste or overtime
• Develop systems and processes that track and optimize productivity and standards, metrics and performance targets to ensure effective return on assets
• Employees’ issues or grievances and administer collective bargaining agreement
• Stay up to date with latest production management best practices and concepts

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Assistant Manager QA
Unilever Pakistan Ltd
Jul 2014 - Jun 2016 | Rahimyar Khan, Pakistan

• Deploying UL Quality strategy, governance and goals through Site specific projects and targets
• Ensures compliance and calibration of UL Quality Management System across the category manufacturing (including end-to-end traceability, compliance with GMPs, testing & release, CRQS etc.)
• Process & Product monitoring, testing & validation. Product non-conformance management.
• Plan and execute Manufacturing Internal Quality Auditing programs (i.e. QVP, ISO).
• Provides interface with care lines for customer and consumer feedback data
• Developing, implementing and updates HACCP plan from design to consumption and puts in place, validates and verifies prerequisite programs for risk mitigation (e.g. cleaning).
• Conducting required testing and release to assess Quality throughout production cycle (e.g. WIP, at-factory CRQS assessments) and applies good laboratory practices.
• Building Quality culture across site by providing trainings/ facilitating the teams in developing protocols.
• Reviewing and Analyzing operational KPIs, loss trees, data and document results for trends to maintain quality performance in required ranges.
• Coordinating and monitoring Quality issues Investigation and share consolidated information with Senior Management.
• Monitoring supplier’s performance for bought in materials and services and partners with Procurement to improve quality of inbound materials by acting on performance trends, engaging suppliers, promoting continuous improvement and identifying best practices.
• Providing Quality leadership to influences Quality culture through visibility and coaching of cross-functional team across the category.
• Leading Quality Management Pillar in WCM.
• Lead the Implementation of Inspection and Analysis procedures for Raw, Packing Material, Semi Finish Goods and Finished Good of Skin Cleansing, Skin Care and Hair Care Products.

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Quality Assurance & Product Development Manager
Shield Corporation Ltd.
Apr 2012 - Aug 2013 | Karachi, Pakistan

As Product Development Manager
• Responsible to evaluate the new development proposals.
• Responsible of Conversion of customer requirements into technical specifications.
• Responsible for development of product design.
• Responsible for design validation.
• Responsible for development of Technical Standard of new developed product.
• Coordinate with Marketing for development of Art work of new launch.
• Technical evaluation of new suppliers and alternative materials.
• Validation of new developed product.
• Coordinate with International designing agencies for new design and development.
As Management Representative
• To ensure the implementation of ISO 9001, 14001 and OHSAS procedures.
• Develop Standard Operating Procedures, Work Instructions, and their up gradation.
• Implements and Manage compliance of Integrated Management System in Company.
• Responsible for reporting incidents/non-conformance and take corrective and preventive actions.
• Maintaining proper records of QA activities, Internal Audits and Calibration.
• Responsible for Conducting regular Internal Audit of Plant and QC Laboratory.
As QA/QC Manager
• To ensure that products confer with respective quality standards and customer specifications at incoming, in-process and final quality points.
• To ensure the reliability of Laboratory results.
• To Ensure maintenance of respective incoming, in-process and final quality records as per the list of Quality records.
• To perform quality analysis, plans and implements controls for the reduction in internal and external failures.
• Reporting of Monthly and Quarterly Performance.

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Assistant Manager QMS & QA
International Steels Ltd
Oct 2009 - Apr 2012 | Karachi, Pakistan

• Develop Standard Operating Procedures and Work Instructions and their up gradation by coordinating with Process Owners.
• Implements and Manage compliance of Quality Management System in factory.
• Liaise with external agencies for third party audit for Quality Management System.
• Statistical Analysis of customer complaints for Management Report.
• Preparation and Implementation of Internal Audit Plan.
• Leads the Internal audit by collecting and analyzing objective evidence regarding issued and risks. Report findings to management.
• Arrange Management Review meetings and release of minutes of meetings.
• Identifies and manages continuous improvement projects with the objective of achieving quality, reliability and cost improvements.
• Conduct Trainings of Quality Management System for the awareness of requirements throughout the Organization.

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Senior Lab Analyst
Procter & Gamble Pakistan Limited
Jan 2007 - Dec 2008 | Hub Chowki, Pakistan

• Wet Chemical and instrumental analysis of Raw Material and Finish goods.
• Update the testing and monitoring requirements as per Raw material Specifications.
• To update the Physical Standards of all raw materials.
• Calibration of instruments.
• Maintenance of deviations and exceptions for Out of Spec raw materials.
• Maintain raw material release tracking system.
• Raw material and Finished Product Retention Program.
• Preparation of Standard and test solutions.

Education

University of Karachi
Masters, Masters in Science, MSc‎
Chemistry, Mathematics, Physics
Percentage 60%
2007

Skills

Expert Certified Lead Auditor

Languages

Beginner Punjabi
Expert English
Expert Urdu

Companies Followed