NOON SUGAR MILLS DISTILLERY BHALWAL
July,2012 to present
SHIFT CHEMIST / ENGINEER
Maintaining daily production of ethanol (rectified spirit, low grade spirit and fusal oil).
Assuring availability of process utilities before time (power, process water, cooling water, process air, instrument air, steam) by keeping coordination with the Boiler, Effluent treatment Plant (ETP) and generator workforce.
Maintaining safe operation of complete process plant and maintaining daily process log.
Maintaining and producing daily production, sale and stock, production transfer and molasses stock reports.
Complete maintenance and cleaning of the plant during annual shutdown.
Assuring safety and taking precautionary measures to minimize hazards and accidents during maintenance and fabrication work.
Stock taking of process chemicals and Housekeeping.
Internal ISO audit
Checking and maintaining fire safety equipments.
Controlling pre-fermentation and fermentation sections for better product yields and assuring the application of process standards and product quality standards. Material balancing for ethanol production, minimizing raw material losses during production.
Stock taking and managing material in store for consumption requirements
GUARD FILTER PVT LTD
Experience as a LAB Engineer at GUARD FILTER (Pvt) Ltd. (june2010-present)
Oil/ fuel Filter Impulse testing.
Oil/Fuel filters Inlet and out let Anti drain Valve Leak testing.
Oil/fuel filters Element relief valve testing.
Static Burst pressure test.
Vibration Fatigue test.
Pressure drop flow characteristics
DAILY INSPECTION OF PRODUCTION UNITS
SIMULATION BY ASPEN HYSYS 3.2
INTERNSHIP
FAUJI FERTILIZER Company Sadiqabad RahimYar Khan (June-July 2008).
6 weeks internship.
Training Areas.
Steam generation in waste heat boilers and auxiliary boilers.
Power generation (study of gas turbines and the protection system by control cards and interlockings).
Cooling towers
Generators
Compressors
Pumps
Ammonia production
Heat Exchangers
Valves
Urea production
Safety and hazard
Control cards and interlocking