Why Uzair Ahmed?
Detail-oriented and highly articulate production management professional with ability to direct production operations and activities with more than 2 years of experience in production, operations, supply chain and project management. Possessing strong commercial acumen and expertise in transforming analytical results into actionable and business relevant recommendations
Result-driven individual, highly skilled in production planning, lean manufacturing, NX 6 Uni Graphics CAD and primavera with thorough knowledge of operations analysis, system automation & troubleshoot, industrial and project engineering, inventory management, product design & development
Possesses innate ability to achieve high productivity standards and quality of work; an effective team leader with proven ability of effective management of resources that contributes to productivity yield; efficaciously manages budgets and directs production operations without compromising quality of work & products
Performance-oriented professional with proven track record in production management, known for enhancing service quality, improving workflow processes and managing profitable relationship with stakeholders. Has strong problem-solving skills and operational expertise in fast paced corporate environment. Proficient interpersonal communicator, adept in business reporting
Develop, status, and analyze Quality Management System in sufficient detail to monitor progress, assess program status, and identify performance and Quality issues in a timely manner.
• Ensure the Factory Compliance in accordance of ISO-9001
• Analysis daily In-house Faults behavior with Broken-Line Graph
• Conduct and Analyze the In-House Faults through Pareto Analysis, Cause & Effect
Diagram.
• Analysis the Market Faults through ERP Based Customer feedback system.
• Design & Develop training for the Senior Management, middle management & lower staff as per the annual Training needs assessment.
• Arrange & conduct Training for the Senior Management , middle management and lower staff.
• Develop and initiate the Sops and work instructions with concerns manager to ensure the compliance.
• Design & Develop the process flows for the manufacturing
• Work with customers and management to develop standards for design and production.
• Design control systems to coordinate activities and production planning to ensure that products meet quality standards as per ISO 9001:2015.
• Lead Activities regarding the Wnew machine installation in coordination with maintenance team.
• Co-ordinate with regulatory bodies for Certification & Compliance needs.
Achieving timely daily and monthly production targets within allocated resources. Supervising and monitoring reduce-rejection rate and rework volume. Enforcing complete technical and administrative control in department. Ensuring implementation of environment & safety standards and procedures; performing production planning ERP
Performing data analysis to control defects through statistical process control technique. Ensuring compliance of all activities with established system and departmental policies and procedures. Proper PMP of all roller, slat & burs bar conveyors, vacuum pumps, nichoro strip machines, Nitrogen generation plant and charging panels through EAM
Recommending relevant improvements to raise department MOP, increasing OEE of installed machines by reducing Mean Time To Repair (MTTR) and Meant Time To Failure (MTTF)
Major Achievements:
- Increased assembly productivity from 83 per hour to 128 per hour
- Increased productivity capacity by 44.74%
- Implement FIFO (First In First Out) system in order to achieve Batch wise tentative plans
- Minimize Rework by FIFO manages higher rates in Fault reduction
Effectively controlled and monitored SAP operations and data feeding, planning and scheduling of production and raw material according to set targets
Collaborated with maintenance & quality departments for smooth execution of workflow processes. Effectively maintained standard process parameters and safety while supervising quality levels and minimizing wastage