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خلاصہ
Dedicated and aggressive professional with exceptional skills in the field of engineering, having effective communication and problem solving abilities. Very flexible and detail minded.
A multitasking person with leadership qualities along with adaptability as an energetic team player with good interpersonal skills. A sensitive, supportive and industrious Engineer with a knack for setting priorities. Want to work with a progressive and forward thinking corporation where my skills can be utilized in positive ways.
• Commissioning, installation, dismantling & maintenance of CNCs, injection molding, high pressure die casting machine, packaging machines and plants according to recommendations of manufacturer.
• Capable to work on a range of CNC controllers; Fanuc, Centroid, Fadal, Mazatrol, GSK, KND etc.
• Troubleshooting of automation system communicated by Profibus/Modbus protocol and Siemens PLC as well.
• Fixing of faults and problems in Siemens, Mitsubishi, FATEK and custom designed PLC’s.
• Recognition of Mechanical problems in range of Industrial machines and processing units.
• Handling of Electrical, electro-pneumatic, electro-hydraulic, Electro-mechanical control systems, valves, including regulating, safety, controlling, cut off and emergency valves, pumps, turbines, compressors and chillers.
• Programming on FATEK & MITSUBISHI PLC and variety of VFD (inverters) Setting up to achieve variable speed of motor as per the application
• Paneling and wiring (up gradation) interconnection of Industrial machinery and systems.
• Skilled in maintaining and troubleshooting electronic cards and electronic controlled machines.
• Soldering and de-soldering, changing the identical discreet elements or equivalent parts while repairs of the machines / electronic pieces of equipment.
پراجیکٹس
تجربہ
Plant Maintenance Manager
· Managing the maintenance records in compliance with ISO-9001:2015 and ISO 16949 for effective check and balance
· Directly monitoring of the spare stock threshold to minimize the breakdown time and inventory cost
· Annual budget planning, CAPEX and OPEX, in close coordination with Finance and SCM Manager
· Manage periodic inspections of plant machinery and other utility departments according to PM check Sheet
· Got in house trainings on 5S, Kaizen, Toyota production system, ISO-9001, and character building
· Prepare presentation of maintenance department for weekly OBEYA, MRM, QRM, and annual review meeting
· Daily morning GEMBA with maintenance team to get all the on-floor details and train them accordingly
· Asset management to utilize the maximum available machinery in plant and discard/dispose non-usable
· Making and following of SOP’s of equipment management, inventory, ERP and maintenance
· Team building and management by recruiting and training new members for maintenance department
· Mentoring of team members to enhance their technical as well as personal skills
· Tools such as, Root cause analysis by use WHY-WHY technique, PDCA, FIFO, KPI, and 5W2H techniques
· Successfully automated high pressure die casting machine with FATEK PLC and weintek HMI
· With support of RASTGAR & AirAudit, redesigned and changed layout of air compressor room for better efficacy and saved Energy Cost
Manager Electrical Maintenance
Responsibilities:
• Responsible for day-to-day planning and managing plant duties as order creation and maintenance tasking.
• Attend Breakdowns on plant and rectify the problems on priority basis to reduce the downtime.
• Supervising all electrical related activities of plant, machines, factory and assurance of work done.
• Planning preventative maintenance across all plant equipment and effective implementation.
• Attending daily meetings and providing feedback on maintenance related issues.
• Maintaining document and continuously improving equipment preventative and corrective maintenance strategy
• Continuous Improvement: of Troubleshooting of automation systems and maintains a focus on continuous improvement.
Achievements:
• Reduce cost of electricity 20% by Installing VFD in air compressors.
• Changed lightening system in entire facility from old lights (electrical choke light to electronic LED lights) and reduced lighting cost by 50%.
Maintenance Engineer
Responsibilities:
• Worked in Maintenance Department by organizing resources, and maintenance activities in order to ensure maximum equipment reliability, maintain HSE standards and minimize maintenance cost.
• Actively participated in monitoring the maintenance system, maintenance plan and spare parts inventory.
• Systematically kept maintenance records and planned maintenance schedule accordingly.
• Kept maintenance records of all instruments and effectively utilized the same to evolve breakdown solutions.
Achievements:
• Participated in energy audit conducted by JICA and SMEDA team and reduced cost of utilities and team Ravi won 1st prize for achieving the 100% results.
• Efficiently involved in automation on various type of in house designed machines
• Part of team in multiple retrofitting Projects of 3 and 4 axis CNC machine
Supervisor Maintenance
By leading a maintenance team under kind supervision of manager maintenance multiple type of machines were being maintained selected from USA, Korea, Taiwan and China and machines were CNC vertical and horizontal machining centre 4 axis, CNC EDM machine upto 3 axis maintenance and repair and others
