Ensure compliances of Integrated Management System (QMS 9001,EMS14001,OH & SMS 45001) ,FSSC 22000 & Halal at plant site
Liaison & communicate with certification bodies regarding surveillance & certification audits , responsible to take follow up for closure of NCRs raised during internal and external audits
Communicate with supplier in case of defects/ rejection of incoming materials also follow up to resolve defected materials
Prepare report by evaluating suppliers performance at each delivery/shipment basis
Handling customer complaints/returns to resolve defects by identifying root cause, prepare CAPA in coordination with concerned production or technical staff to minimize rework cost or wastages as well as complaints/returns ratio.
Monitor lab activities & equipments ,raised demand to maintain & control lab inventory
Perform internal calibration of lab equipments
Prepare schedule to conduct external or out-sourced testing i.e medical screening of employees ,environmental monitoring ,waste & potable water analysis, microbial testing etc
Supervise & train QC staff, conduct proficiency tests for accurate and precise measurement of products
Monitor physical ,mechanical and barrier properties of extruded polyethylene and flexible packaging at each production stage i.e Extrusion, Rotogravure & Flexographic printing, lamination , slitting & packing to ensure final dispatch free from defects
Maximimum utilization of resources to improve process efficiency , product quality & yield also prepare and submit report shift wise on daily basis to minimize wastages at each production stage
Support customer visits for on-line machine & shade card approval for new developed and existing jobs(in case of any amendment of shade ,color ,dimention or material type etc)
Conduct frequent training session for existing & newly hired employees to develop & maintain GMPs and hygienes standards at plant site.
Coordinate & support production to prepare product samples for PSQCA registration
Follow up for closure of NCRs raised for customer returns and internally non-conforming /defected products ,prepare CAPA to reduce rework at maximum level
Technical assistance to production & maintenance staff regarding process & product quality issues
Any other need base jobs assigned by senior management

Report to Quality Manager relevant to QA/QC functions & activities
1.Plastic polymers Plant-Manufacturing of extrusion/moulding grade thermoplastic polymers i.e HDPE, LDPE, LLDPE, PP, PET
2.Compost Plant-Manufacturing of different grade Organic fertilizers (Batch process)
Develop and execute quality plan to bring the company products in compliance with required international quality standards i.e ISO 3452;ISO 1133 ;ASTM D 2974
Prepare quality & health safety risk assessment for lab & plant facilities
Ensure compliance to meet Quality KPIs targets through strategic planning i.e Reduction Ratio of customer complaints;Avg. no of quality checks Vs target frequency;% of improvement done from process imrovement activities;% Defects Vs total unit produced (daily baisis) ;% Process deviations by CPk analysis;% non-conforming products Vs product specifications
Responsible to inform concerned deptt head regarding any quality issues of product or process on immediate basis
Prepare & execute quality inspection plan & product release standards or protocols for RM,PM & FG
Supplier & vendors evaluation by delivering suggestions to ensure incoming materials meet final product specification
Support R & D team to prepare compost samples (new developed grade) for registeration of Emirates Quality Marks
Prepare Technical Data Sheets /Certificate of Analysis on actual lab measurements for final dispatched product
Supervise & monitor lab staff to carry out all necessary lab analysis also being responsible for lab activities & equipments calibration
Monitor thermoplastic polymers testing & evaluating quality results through data analysis
Investigate customer complaints & non-conformance issues and taking corrective & preventive actions against non-conformities
Assure on-going compliance with legal & regulatory requirements i.e Ministry of Environment & Water (UAE);TADWEER; ISO Systems
Supervise & monitor lab testing of Organic fertilizers, Organic sludge, Soils & waste water (PH, Electr.Conductivity, viscosity,Sp.gravity,TDS, % Moisture contents,Organic matters, BOD, COD)
Coordinate & support MR regarding documentation & implementation of ISO 9001:2015,14001 & 18001

Quality, Food Safety, Health & hygienes Compliances
Assist Q.A Manager regarding AIBI GMPs audit ;QAS (Quality Audit System) by PepsiCo;FSSC 22000 certification & surveillance audit
Assist to conduct internal pre- assessment and prepare finding reports regarding GMPs audit
Monitor & control PRPs, OPRPs & CCPs of HACCP plan at diff. production stages
Review & update documents of HACCP , food safety programs like as FMRM(Foreign matter risk management) & mock recalls to mitigate health & hygiene risks to end consumer
Ensure to maintain PepsiCo health & hygienes standards at shop floor & warehouses
Analysis of market complaint or defected samples also prepare report by identifying route cause along with CA plan
Prepare sanitation plan ,develop & execute CIP & COP procedure during product changeover
Support Trade Survey activities by product Date Code tracibility at market & ware houses 
Assure compliances of Plant & Trade quality attributes as per PepsiCo. Std.
Monitor plants starts-up, change over & shut down procedures as per defined SOPs
Continual improvements in product quality by collecting, summarizing & analysing numeric & attributive data by statistical quality tools i.e. check sheets, route cause analysis ,control charts & scatter plots in collaboration with supported departments
Immediate reporting for any non-conformity or deviation from standards which affecting products quality, process efficiency and product yield
3.Physio-Chemical & Microbiological analysis
Perform quality tests of RM, PM & FG as per PepsiCo. Std. i.e. inverted brix, control drink, titratrable acidity, PH, CO2 Gas volume, In-plant sensory, mould test, caustic strength, torque /crimpage & final rinse aid tests of RGB washing operations
Conduct & perform analytical studies such as CO2 gas retention, net packaging contents & optimum degassing time for titrateable acidity test
Perform microbioal testing i.e. yeast, mold,aciduric bacteria for RM,FG ,process water, final rinse water to ensure effectiveness of CIP for equipments & filling plants
Monitor & record keeping of In-house & out-source equipments calibrations & maintenance
4. Water Treatment & Utilities
Assure quality parameters of raw, process and soft water as per standards
Develop & ensure compliance of sanitation schedule for carbon purifiers & RO Membranes
Ensure smooth operation of RO plant,carbon purifier, Ion-exchange softener ,UV light by monitoring chemical dosing , cartrige filter replacement at defined frequency and cross-check of water quality parameters by lab analysis
5. Syrup Mixing & Batching
Monitor pasteurization & final syrup batching process in accordance with PepsiCo. Stds.
Monitor sugar, syrup & concentrate yields during production, daily as well as monthly basis
6. Raw & Packaging materials inspection
Inspection & analysis of incoming chemicals, process aids & all types of packaging materials in accordance with Pepsi.CO minimum mandates & certificate of analysis of approved suppliers
Monitor & perform In-plant packaging tests on blow moulding machines i.e. Bursting, Stress cracking/resistance, top load, wall thickness & black specs tests for preform & PET empty.
Inspects qualitative & quantitative On-line label application parameters for packaging i.e Text, colour, barcode, crease, position, alignment, printing, glue application, glue missing
Record keeping of approved supplier certifications by PepsiCo. & third party testing reports.
7. SAP Applications
Handling QM modules for releasing materials & good command on MS Office programs