Responsible for following Duties & KPI’s– Responsible for leading new product & tooling Design and development– Leading and monitoring the jig & fixture working and material requirement for new developments and routine activities.– Time and Motion Study Project to calculate OEE & Capacity Planning.– Implementing Industrial engineering tools to increase productivity.– 5s Implementation & conduct internal audits on floor.– Conducting Root Cause Analysis (RCA) and Risk Assessment (RA).– Dealing with vendors for outsource machining and product purchasing purpose.- Monitor daily targets and production according to plan.– Responsible to control and optimize Raw material and Packaging material wastages and develop action plans for waste reduction.- Monitor material issuence through SAP and conduct monthly stock keeping audit.Projects:1- Designed and Develop Mechanism to eject one O ring at a a time to reduce damage and contamination of O-rings.2- Designed and develop chamfering process part holding jig to apply constant force during process.3- Time & Method Study for Productivity Enhancement & Quality Improvement.4- Collaborating with Production for developing Poka-yoke Tools for Quality Improvement without disturbing the production schedule.5- Semi-Automating processes for Productivity Enhancement & Quality Improvement.6- Developed Poka-yoke Bending and Brazing Jigs for Pipes and Hoses Fabrication.7- Planned & Executed the Tooling Designing & fabrication for new Model development.Lean Tools Implementation:-Kaizen: Improve cutting machine to reduce scratches on pipe surface and chips scattering.SMED: design and fabricate double stacking die to accommodate two different dia pipes bending without changing bending die set.Combine processes: Design and fabricate new leak check jigs as per Japanese requirement to check fitment issue at leak check process.Process Standardization:-1- Developed MOS, FMEA & PQCT I & II of New Model.2-

Teaching Skills: I have trained more than 30 students about Auto-CAD 2014-2016 basics, orthographic views of 3-D parts, 3-D models visualization (Rendering). Also assist Assistant Professor at Industrial Dept. UET Lahore.

Responsible for following Duties & KPI’s
– Managed an Extensive 120 team members including Sectional head, Supervisors , Operators & Labor of MFG Section to ensure delivery of the required volumes (up to 4000 Pcs/Month) at the highest quality and safety standards
– Responsible for Manufacturing Capacity Enhancement in order to achieve increasing sales requirement by improving Production of existing Machines.
– Implementation of OEE and Kaizen in MFG Section.
– Implemented Lean Manufacturing & MUDA Concepts
– Time and Motion Study Project to calculate OEE & Capacity Planning for Production department


Project completed:-
Implemented quality assurance tools
Designed new factory and production layout
Improved Line efficiency by reducing bottleneck situations and defective parts using quality assurance tools