§  Career Highlight:
Part of the Production management team of Pakistan’s largest edible Oil Refinery. Acquire production goals and deliver quality products to achieve customer satisfaction by maximizing the overall effectiveness of plant operations, optimum utilization of resources. Suggest innovative ideas to improve process reduce cost and foster a well-trained staff to ensure a safe and hygienic environment.
§  Responsibilities:
§  Responsible for two Production Refineries with sub-units namely Physical Refining (Desmet) 800MTD, Degumming & Chemical Refining (GEA Westfalia) 450MTD, Hydrogenation 200MTD, Physical refinery (Desmet Ballestra) 200MTD, acidulation plant 60 m3/day and Waste Water Treatment Plant 300 MTD.
§  Direct shift Engineers with respect to production volume, quality, and meeting production schedules and targets.
§  Leading and monitoring the performance of the team to ensure efficiency in process and achieving given targets related to the defined KPI of yield, quality, cost, OEE, Occupational safety.
§  Ensure compliance of various certification systems (QMS, EMS, OHSMS, FSMS, HMS, RSPO) and implementation of all controls.
§  Costing of oil includes processing and losses cost.
§  Working on budgeted CAPEX.
§  Responsible for strict adherence to company policies and procedures established for the purpose of compliance.
§  Reporting on a daily, weekly, monthly, quarterly, and annual basis.
§  Reduce energy losses by taking effective measures. Continuous monitoring of utility circuits to minimize consumption.
§  Manage internal/external audits of ISO 9001/14001/45001, HALAL & FSSC22000.
§  Establish plant procedures to maintain safe and hygienic products by promoting the GMP system.
§  In coordination with the Maintenance team schedule preventive maintenance of equipment’s/machinery to maximize overall effectiveness. Troubleshoot all types of problems occurring during operation to minimize downtime by taking corrective actions.
§  Keep close liaison with supply chain to ensure sufficient stocks all raw materials, chemicals and supplies are available all the time.
§  SAP-PP Power User.
§  Understanding of Lean Six Sigma, knowledge of continuous improvement tools.
§  Currently working at Interesterification Project. (Plant Erectioning, Pre-Commissioning, commissioning, Startup).
§  Currently working at ETP upgradation project.
§  Working on IFFCO Operational Excellence.
 
KPIs:
§  Plant/Equipment Efficiency.
§  Waste/Loss Reduction.
§  Budgeted production volumes Vs Actual.
§  Yields.
§  Downtime.
§  Compliance of All audits.
Expertise:
§  Business acumen.
§  Ownership and accountability.
§  Manufacturing Operations and Industry Practices.
§  Documentation and Reporting
§  Planning and decision making.
§  Capacity planning and operational efficiencies.        
§  Self and Team management
§  Safety Procedures and Norms.
§  Communicating effectively.
§  Driving Results.
§  Strategic thinking.

§  RESPONSIBILITIES:
§  Safe start-up, Operations and changeover of different units.
§  Monitoring, controlling and maintaining utility parameters.
§  Make sure that the process in running smoothly as per design or defined parameters.
§  Leading the team from front for troubleshooting the operational emergencies at site.
§  Foreseeing the operational parameters and handling the plant in way to avoid any emergency.

Take measures to keep the capacity to the required level and improve the efficiency of water treatment plant by bringing it as per standard.

§  Maintaining quality parameters of different water types and dosing of chemicals, calculation and arrangements on time.
§  Maintaining quality parameters, troubleshooting and corrective actions wherever required.
§  Calculation of energy consumption and energy optimization.
§  Perform troubleshoot to identify and resolve all issues efficiently and assist to read all meters and gauges at regular intervals.
§  Maintain record of all data from equipment such as operation, fuel consumed, pressure, temperature etc.
§  Manage all rotational shifts and assist to reassemble all machines and complete all operational work as well as maintenance work if required.
§  Resolve all issues and inspect and perform tests on all machine parts and supervise all repair activities and ensure all repair and operations according to required procedures.
§  Install and perform repair on all plant equipment according to production specifications and prepare record of all production and maintain all product equipment.
§  Maintain record of everyday readings for all processing equipment.
§  Manage all operations according to required safety measures.
§  Monitoring and ensuring the effective Implementation of HSE.
§  Initiation & Effective implementation of Permit to work (PTW) system to ensure the safety of personnel, asset and environment.
§  Supervising the ongoing preventive and corrective maintenance, activities of rotary and stationary equipment.
§  Managing Control-Room activities while keeping effective communication.
§  Request of Indent of material as per requirement.
§  Gathering data for data analytics.

Perform other related duties as assigned by the management.

§  Gamalux is refining crude palm oil by continuous physical vacuum distillation having capacity of 150 (MT/day).
§  Hydrolysis of Triglycerides and Distillation to Produce Fatty Acid (60 MT/Day)
§  Responsibilities. -Safe start-up, Operations and Shut down of different units. -Pressure, vacuum and hydro testing of different units. -Utility Operations. (Cooling Towers and Thermic Fluid Heater).
-Production planning and scheduling. -Monitoring, Maintaining and Controlling process specifications through PLC system to achieve daily target effectively. -Leading the team from front for troubleshooting the operational emergencies at plant site. -Maintaining quality parameters, troubleshooting and corrective actions wherever required. -Managing the shift staff for smooth and trouble-free operations.
-Foreseeing the operational parameters and handling the plant in way to avoid any emergency.
-Studied basic knowledge of Crude Palm Oil, Palm Olein, Palm Stearin, palm Kernel nature and properties of oil, splitting of glycerides. -Studied different pumps, heat exchangers, distillation column, vacuum system, cooling towers and control valve operations. -Monitoring and troubleshooting in the production plant where i am based. -Using scientific principles related to heat transfer, mass transfer etc. -Investigating and troubleshooting plant/process problems. -Collecting data required to make improvements and/or modifications. -Adjusting of process equipment to improve production efficiency and output. -Collect samples from production batches and test for FFA, A.V, S.V, I.V, P.V, pH, and concentration, DOBI, Titer and Color. -Perform tests on products to make sure that they meet standards and specifications. -Work in HSEQ (Health, Safety and environment quality) and gained knowledge regarding fire classes and extinguishers. -Muster point and awareness about other safety instructions. -Practical use of fire extinguishers & their use for different fire classes. -Preparation of mass balance, daily, weekly and monthly activity and production reports. -Monitoring and ensuring the effective Implementation of HSE. -Initiation & Effective implementation of Permit to work (PTW) system to ensure the safety of personnel, asset and environment.
-Supervising the ongoing preventive and corrective maintenance, activities of rotary and stationary equipment. -Inventory & manpower management, Calibration of Oil tanks. -Managing Control-Room activities while keeping effective communication. -Preparation of activity plan of turn around.
- Preventive and corrective maintenance (scheduling, planning and execution).