I am working with Byco as Manager Power House

I was currently working with RB Pakistan as Manager Utilities and have core job responsibility of Operation & Maintenance of Utilities along with energy saving initiatives. I am also responsible for execution of projects related to Utilities. I am also site\'s nominated \"competent person\" for safety of pressure systems. Awarded with the title of \"#1 Achiever\" on the performance of Q1-2019.

I was currently working with Brookes Pharma (Pvt) Ltd as Manager Engineering (Utilities) and responsible for Operation & Maintenance of HVAC System, Boiler, Compressor, Water Treatment Plant. I am also responsible for execution of projects related to Utilities.

I was working with Hilal Foods (Pvt) Ltd as Manager Utilities and responsible for Operation & Maintenance of Power House, Direct Fired and Waste Heat Recovery Boiler, HVAC system, Compressor, WWTP and RO Plant. I was also responsible for execution of projects related to Utilities.
Projects in Progress
• Installation & commissioning of 150K GPD BWRO Plant with Reject Recovery.
Completed Projects
• Installation & commissioning of 2MW Gas Engine (CAT 3520E)
• Installation & commissioning of 10TPH Boiler (Cochran - UK)
• Solar System 50 kW
• HVAC system of new Cake line
• HVAC system of new Candy line
• Commissioning of WWTP

was responsible for;
• Safe & Smooth Operation & Maintenance of Utilities Section
• Identifying & Planning of Capital Expenditure Plan for improvement in O&M of Utilities
• Execution of Projects related to Utilities
• Planning & Controlling Energy & Expense Budgets
• Planning & Execution of Energy Conservation Projects
• Controlling spares/consumables inventory
• Coordination with consultants & contractors
• Training of Utilities Staff

Utilities Section consists of;
• Cogeneration Plants;
1 x 3.2 MW (Turbomach C40 Gas Turbine)
2 x 2 MW (Turbomach S20 Gas Turbines)
• Standby Generators;
1 x 494 kW (Gas), 2 x 500 kW (Diesel)
• 2 Nos. Gas Fired Industrial Boilers
• 3 Nos. Sea Water RO Plants
• Waste Water Treatment Plant (SBR)
• 5 Absorption Chillers (Total 1320 TR)
• 8 Electric Chillers (Total 890 TR)
• 4 Nos. Instrument Air Compressors
• AHUs, DX Units, Dehumidifiers
• Distilled Water Plants, DI Plant

PROJECTS

Turbine Control System Upgrade
• Turbomach Turbine Saturn-20 (1.1MW) control system (obsolete)is upgraded to Siemens PLC S7-400. Project included the designing of control system, installation and commissioning.
• Led the project as \"Technical Coordinator\" and completed successfully.

HVAC Remediation Project of Tablet Block
• In order to improve the HVAC system of Tablet block, a project is in progress which includes installation of 150TR Screw Chiller and associated Cooling Tower and Pumps, installation of 2 additional cooling towers, maintaining required pressure differential in manufacturing area etc.
• Leading project team of client (Abbott) and successfully executing the project as per plan (Budget & Timelines) in coordination with consultant & contractor.

Energy Conservation Project
• Responsible for execution of Energy Conservation Project in coordination with consultant, project scope includes automatic controlling of cooling towers & chilled water controlling for AHU.

I was responsible for;
• Safe & Smooth Operation of Utilities Section
• Implementation of HSE Policy & Procedures
• Monitoring maintenance activities
• Root-Cause Analysis (Troubleshooting)
• Planning & Monitoring Budgets
• Planning system modifications for improvement
• Cost-Benefit analysis
• Implementation of QMS
• Preparation of operational reports
• Coordination with contractors
• Training of Utilities Engineers/Operators

Utilities Section consists of;
• Water Reservoir - 36,000 m3
• Pakistan\'s one of the largest Ultrafiltration & Reverse Osmosis Plant - 6500 m3/day
• Natural Gas Supply System
• Liquid Nitrogen System
• Fire Water Network, Tank & Pump House
• Chemical Dosing Systems
• Instrument & Plant Air Compressor
• Cooling Tower - 5 Cell & Clarifier
• Machinery Cooling Water System
• Centrifugal Pumps & Heat Exchangers
• Hot & Cold Process Water System

DRINKING WATER PLANT (commissioned on 15th May, 2014)
• In order to reduce the cost of Drinking Water from outsource suppliers, a project is proposed, utilizing available in-house RO Product Water to produce Drinking Water for In-house consumption as well as commercial sale (In future).
• Led a team comprising of Utilities Engineer/Operators and successfully designed, installed and commissioned Drinking Water Plant (PSQCA certified).

Quality Management System - ISO 9001:2008
I was also worked with a team comprising representatives from each department of organization under \"Quality Assurance Department\" as \"Departmental MANAGEMENT REPRESENTATIVE\" for preparation & implementation of \"Quality Management System - ISO 9001\".

As a Team Leader, I was responsible for;

• Reviewing & studying designs/drawings (P&IDs, Piping Layout, Isometrics, structure drawings)
• Procurement & technical verification of quotations for Pumps, Valves, Pipes & fittings
• Execution planning including timelines & resource organization
• Erection/installation (includes making of work plan, reporting weekly & Daily progress & coordination with consultant & contractors)
• Commissioning of following projects

Projects assigned to my Team were;

• Brackish Water Ultra Filtration & Reverse Osmosis Plant of 6500 m3/day capacity of product water.
• 24” & 16” Diameter Natural Gas Supply Pipeline (1.1km & 1.2km long respectively) from SSGC metering station’s downstream flange to tie in points at DRI Plant & Power Plant. Pneumatic Pressure tested at 13.2 bar successfully (as per ASME B31.3).
• Design & construction of Treated Water Pumping Station of maximum flow 260m3/hr at 10 barg pressure and Make-up Water Supply Pipeline.
• 12” Diameter HDPE Water Supply Pipeline (3.5 km long) to supply potable water.
• Installation & Erection of Clarifier, Cooling Tower and centrifugal pumps for Machinery & Process Water.
• Fire Water Pump House (2 x 1500 gpm @ 15 barg) as per NFPA 20, Fire Water Tank (API 650)
• 10” Diameter Fire Water Network Pipeline (1.6 km long)
• Installation of Nitrogen Tank, Vaporizers & associated piping
• Fabrication & Installation of Pipe Rack Structures, Diesel Tank Structure & different pipe supports