Leading section in Finishing department and responsible for daily production of 12,000 dozens of socks.- Execution of the daily production plans in all three shifts utilizing a team of over 200 personnel.- Ensure on time shifting of orders to FGS.- Coordination with planning team for capacity management.- Maintain the WIP stock within defined levels.- Keep track of KPIs like production efficiency, rework percentage, waste percentage etc. and ensure their compliance.- Ensure the Quality Index at Inline and Final Quality Control.- Pre-production test runs of new products with Product Development team.- Compliance of safety, quality and productivity standards on the production floor.- Provision of support to IE team for new projects regarding manpower utilization, job enrichment, new gadgets and process improvement etc.- Communication with merchants to resolve issues.- Taking A3 and Kaizen projects for top issues on monthly basis.

Reporting to GM and responsible for performing following tasks:- Execute and meet production targets.- Time study of new and revised products and calculate standard allowable minutes for them.- Execute tasks & projects related metal fabrications and overlook the Machine Shop.- Document and maintain the Bill of Materials for all products.- Analyze and improve production layouts in the aspect of productivity and safety, document them through proper drawings and maintain detailed record of all factory layouts.- Remove bottlenecks and increase efficiency.- Employ lean manufacturing tools to identify and remove the major wastage in production.- Identify and redesign jobs that are ergonomically unfit and may cause musculoskeletal disorders in workers.- Design jigs and fixtures for sustainable quality product.- Ensure the development and documentation of SOPs & Work Instructions for complete production processes and ensure their implementation in order to go for ISO 9001 certification in future.- Implement & maintain 5S all over the Production, Maintenance and Store areas.- Ensure proper training of all production staff on best practices regarding 5S, Safety & Quality Management SOPs.

Served in Industrial Engineering and Compliance Department and worked on diverse tasks as mentioned below: - Implemented 5S throughout the production floor. Trained the trainers and built 5S team to ensure on floor sustainability of 5S practices. - Implemented FIFO (first-in, first-out) in dyes and chemicals store & determined maximum stock levels. - Performed Pareto Analysis of the defects & customer complaints regularly to highlight significant issues. - Reduced chemical wastages up to 7% by employing secondary containment pallets, drum trucks, drum pumps and chemical trolleys. - Developed & revised SOPs/SWPs and ensured their implementation. Assisted in certifications and surveillance audits for ISO 9001, ISO 14001, OHSAS 18001, OEKO-TEX STeP and WWF Green Office. - Conducted internal audits for ISO 9001 & ISO 14001 on planned intervals and made non-conformance reports and suggested corrective measures. - Assisted in organizing & conducting Social, Quality and Environment, Health & Safety Compliance audits by reputed customers including Levis, C&A, Tommy Hilfiger, Zara, Armani, D&G etc. - Designed Emergency Evacuation Maps for production floors and utility areas. - Assisted in hazards identification, risk assessment, aspect/impact analysis and defining their controls. - Participated in Sustainable Development activities. - Developed & executed strategies to address issues like Energy Conservation, Resource Conservation and Waste Reduction etc. to minimize the Organizational Carbon Footprint.

- Designed and exercised a reverse lock mechanism for the domestic and commercial meters, capable of restricting the reverse flow of gas up to 75% and averting the gas theft at consumer end.
- Improved layout of workshops at Central Metering Unit.
- Revised SOPs in an aspect of QMS & HSE.