Develop and implement strategies to enhance production efficiency and reduce cycle times.
• Monitor and analyze production workflows, ensuring adherence to lean manufacturing principles.
• Lead process improvement projects aimed at reducing waste, increasing productivity, and improving product quality.
• Develop and maintain process documentation, including Standard Operating Procedures (SOPs).
• Ensure availability and efficient utilization of manpower on production lines.
• Provide training to staff on new processes and techniques to ensure smooth implementation.
• Analyze production data and generate reports to support decision-making.
• Ensure compliance with health, safety, and environmental regulations during process improvements.
• Implement 5S methodology for workplace organization.
• Material flow optimization by minimizing handling and transport time and conduct root cause analysis and corrective action plans for quality issues.
• Cycle time reduction by analyzing production line operations to shorten cycle times and optimize machine settings and workflows.
• Encourage a culture of continuous improvement across the organization.
· Streamlined production scheduling and inventory management.
· Cross-functional collaboration with various departments
· Line Balancing as per set target with respect to SAM.
· Capacity study calculation, Plan execution & implementation to achieve maximum output.
· Working on Lean Manufacturing System, Value Stream Mapping (VSM), Six Sigma methodologies and tools (DMAIC, DMAIDV), 6S, and Bills of Material (BoM).
· Lost time calculation & intimation to concerned departments to minimize the production loss by eliminating non-value-added activities.
· Collaborated cross-functionally with production teams to develop and implement corrective and preventive actions, addressing root causes of quality issues and enhancing process efficiency.
· Analyzed data and performance metrics to identify trends, drive continuous improvement initiatives, and optimize quality control processes.
· Developed, tested, and implemented new production processes to reduce costs and improve efficiency.
· Analyze and Benchmark data of daily material consumption in production.
· Development and Implementation of Customized ERP Inventory and Procurement modules.