An Industrial and Manufacturing Engineer with a desire to be a part of vibrant and leading organization and create footprints as a Productivity Enhancement and Continuous Improvement Engineer, to assist the organizations in all aspects by utilizing all my skills, knowledge, abilities and experience with a balance of hands-on, management and leadership responsibilities.
• Experienced engineer with wide-ranging expertise in manufacturing, quality assurance/control, project management and supply chain/procurement field.
• Excellent knowledge and operating experience of different software of manufacturing and management.
• Experienced in providing engineering support and resolving problems
• Fast-learner, well organized & ability to multitask to meet deadlines
• Demonstrated ability to effectively work cross-functionally with other departments
• Improved existing operations, incorporating new methods and processes
Plan and conduct the random inspection and trial of 3PL to ensure goods and services through SPC and QC kits. Lead customer-based technical audits programs and contractual requirements.
Collaborate with Product Lead for optimization of DIFOT/OTIF to 2% annually and elimination of NVA activities in functional-program.
Plan, conduct and evaluate the organizational IMS through Activity Based Audits. Document internal audits and other quality control and assurance activities on global web portal.
Conduct FIC, BBS, We-safe and Take5 via mobile applications. Manage and control competency profiles, annual audit, training and drills plans as per corporate guidelines.
Investigate customer complaints, incidents, NMPIs and non-conformance issues with projections of RCA. Update, maintain, and monitor CAPA compliance.
Lead investigation team and suggest practical solutions on non-conformance issues signifying quality or process approach via raising NCR and sift with the partaker for apposite cessation.
Lead, develop, train & evaluate the staff performance via competency profile matrix, keeping current on QHSE, Lean, Data Analysis, and technical competences.
QEHS scorecard preparation for Dashboard, Global Leading Indicator, and monthly align meeting with Country Head QEHS.
Prepare and update Compliance KPI on Global Leading Indicator
Monitor and control the effectiveness and efficiency of integrated management system, process flows, testing, and inspection systems through GAP analysis.
Plan, monitor and evaluate QHSE Risk management activities and calibration of testing apparatus as per standard. Evaluate audit findings and implement appropriate CAPA. Responsible for document controlling system.
Assessment for supplier approval based on specified GMP guidelines and execute yearly evaluation of existing suppliers.
Successfully certified the organization via development and implementation of recognized management system viz. ISO 9001:2015, 14001:2015, 45001:2018, API Specs Q1 & 10A, and SMETA. Key team member in successful implementation of application for Six Sigma to curtail the variations and defects in testing results of Ordinary Portland Cement conduct on XRF Machine, resulting 20% reduction in variations. Promoted twice in 2 successive terms.
Monitor and control the effectiveness and efficiency of integrated management system, process flows, testing, and inspection systems through GAP analysis.
Application of SPC method through MiniTab (Control charts, PDCA cycle, RCA and PFMEA, etc.) on all crucial tests being performed in the Quality Control lab.
Plan, monitor and evaluate QHSE Risk management activities and calibration of testing apparatus as per standard.
Evaluate audit findings and implement CAPA. Responsible for document controlling system.
Develop, implement, monitor and enhance the management systems through addendum/ errata of API Specs Q1/10A, ASTM C 114-150, BS EN ISO 9001/14001/45001/ 17025, SMETA, NFPA, OSHA, PSQCA, EPA standards.
Assessment for supplier approval based on specified GMP guidelines and execute yearly evaluation of existing suppliers.
Review the implementation and efficiency of quality and inspection systems.
Execute and monitor testing and inspection of products to ensure finished product quality
Document internal audits and other quality assurance activities
Investigate customer complaints and non-conformance issues
Develop, recommend, and monitor corrective and preventive actions
Identify training needs and organize training interventions to meet quality standards.
Evaluate audit findings and implement appropriate corrective actions
Monitor risk management activities
Responsible for document management system
Receives training and performs duties in several departments such as Maintenance, Quality, Production, and Planning department.
Learns line and staff functions, operations, management viewpoints, and company policies and practices that affect each phase of business.
Observes experienced employees for the acquisition of knowledge related to methods, procedures, and standards required for departmental tasks and duties.
Receives training in production and quality functions to facilitate subsequent transferability between departments and to provide greater functional opportunities.
Identified and built KANBAN system to lower inventory cost of stitching inventories and capital equipment. Scheduled, oversaw and improve stitching unit capacity utilization to 12% via coordinated inventory management and planning functions.
Responsible for Production schedule based on lead-time by using software WAVE, implement and execute production plan as per the supply chain requirement.
Develop and maintain BOM, MRP, Practical, Logical and Dead Stocks for inventory optimization.
Responsible to check and verify the plant capacity analysis, downtime analysis reports.
Mainly preparing and analyzing reports related to routine production, production delay, and order receiving
Assist compliance department in factory assessment audits of client specific standards viz. Walmart-FCCA, IKEA-IWAY & ISOS, Target-QAFA
Roles and responsibilities:
Analysis and planning of a turnaround of Amine Gas Plant (Kausar Phase-I MKK) in United Energy Pakistan.
Achievement:
Proposed a detailed planning based on principles of PMBoK including tools and techniques implemented at each phase in TAR of gas plant at UEPL
Skills Used:
Oracle Crystal Ball Risk Assessment
MS Visio
MS Project
Certified course on Project Management from Open university Australia
Roles and Responsibilities:
•To Study the all-manufacturing processes related to the production of CITI LINER preformed in Structure shop for process optimization.
•Develop a feasibility report on the Automation of lathe machine for CO2 welding.
Achievements:
Interning at Hino Pak. Motors LTD really helped me defining my goals more clearly and prepare for a successful career in the field of engineering. While at Hino Pak. Motors LTD, I felt like a regular employee because I worked on real projects with experienced engineers. I was able to interact with people from diverse backgrounds and not only grow professionally but also personally.
Skills Used:
-Microsoft Office
-Engineering and CAD
-Measuring tools
-Tolerance and Fit
-Geometric Tolerance
-Identification of mechanical and physical properties
-Auto CAD 2011
-Structural detailing
-Inventory Management
-Shop Floor Plans.
Roles and Responsibilities:
Analyze the HSE policy and compose HSE video for awareness of employees & clients in LPG plant.
•Carrying out risk assessments and considering how risks could be reduced
•Outlining safe operational procedures which identify and take account of all relevant hazards
•Carrying out regular site inspections to check policies and procedures are being properly implemented
•Making changes to working practices that are safe and comply with legislation
•Preparing health and safety strategies and developing internal policy
•Leading in-house training with managers and employees about health and safety issues and risks
•Keeping records of inspection findings and producing reports that suggest improvements
•Recording of incidents and accidents and producing statistics for managers
clients in LPG plant.
Achievements:
I secured an Interns Excellence Award from Pakistan State Oil while Interning at Pakistan State Oil really helped me define my goals more clearly and prepare for a successful career in the field of engineering. While at Pakistan State Oil, I felt like a regular employee because I worked on real projects with experienced engineers. I was able to interact with people from diverse backgrounds and not only grow professionally but also personally.
Skills Used:
•Good spoken and written communication skills
•Good negotiation skills
•A tactful but assertive manner
•A good level of physical fitness and stamina
•Logical thinking and problem-solving ability
•Good organizational skills and attention to detail
•The ability to cope under pressure
•An understanding of relevant laws
•Computer literacy.
• Reviews planned orders, create requisitions for purchased items, and manage approval process.
• Transmits and prioritizes approved purchase orders and supporting documents to the supplier.
• Tracks order acknowledgment, prepares and communicates shortage and backlog reports, and provides visibility of potential interruptions to internal customers.
• Tracks orders and confirms system lead times, delivery dates, and costs.
• Reviews, updates, and maintains purchase orders until they are closed.
• Ensures orders adhere to supplier agreements and contracts; reports nonconformances.
• Leads finance and logistics staff in resolving reception and invoice discrepancies.