Expert Quality Control and Assurance Manager with exceptional leadership skills and dedication to customer satisfaction. Strong analytical abilities and strategic planning skills to develop effective QC and QA procedures and efficient solutions to address production issues improve operational efficiency and reduce overall project cost. Ensured a quality management system enforcing the required standards of quality and compliance. Excellent communication skills with internal management, QC and QA team members and effective customer relationship.
Leading the team of quality lab assistants in assuring the overall quality and integrity of multiple products being manufactured. Responsible for maintaining all aspects of site quality management. Managing all regulatory compliance activities and implementing quality assurance policies and best practice principals covering the safety, design, production and inspection. Evaluate department processes, recommend process and product improvements. Making trend analysis on defects for improving the process qualification. Responsible for investigation and closure of all consumer complaints after review with all the relevant stakeholders and maintaining CAPA processes. Conducting product and process risk assessments based on their RPN and their corrective actions. Implementing QMS at site as per ISO 9001: 2015, FSSC 22000, along with conducting internal audits and facilitating in external audits (Third party audits and customer based audits). Responsible for making laboratory operations accurately and precisely. Responsible for training of laboratory employees on new equipment’s testing and accurately working. To make sure the consistent quality of product from incoming raw material to finished product. Quality as per agreed standards with supplier and customers. Participating in PP meeting to ensure the new developments and product processes.
▪ Oversee all quality control and quality assurance operations, including team
assignments, support of junior QC analysts, completion annual performance reviews
and ensuring quality management system is maintained on site.
▪ Work to agreed quality standards and customer satisfaction.
▪ Troubleshooting and calliberation of all the quality control equipments including
Gas Chromatograph, UV-Vis Spectroscopy, Moisture Penetration Analyzer, Oxygen
Transmission analyzer, Universal Testing Machine, Densiometer Xrite, etc.
▪ Troubleshooting of production processes at the machines for smooth flow of
production.
▪ Liaise with suppliers on quality matters, complaints and consistency of material.
▪ Solving the customer complaints technically including RCA and CAPA and giving
them beneficial solutions.
▪ Interface directly with customers to determine appropriate QC requirements prior to
production run, provide quality assurance information throughout production run
and ensure customer satisfaction at project completion.
▪ Participate in critical Analysis meetings and assist in the Engineering and procured
items.
▪ New developments for high barrier films combinations and improving procedures
for better testing and reduving the process waste.
▪ Developments and consistent production on wax coating of paper (Bubble gum,
Soap) and medicine packaging (Alu ALu Foil, Blister Foil, Rigid PVC) and its
consistent quality.
▪ Perform quarterly testing and optimization analysis on QC equipment to ensure
correct operational performance and results.