- Overseeing LEEDS certification Project of Knitting unit- Engaging with internal & external stakeholders working on currently on-going greenfield projects (Weaving, Spinning & Denim)- Developing Project Plans, Gantt Charts, Tracking & Monitoring along with Project status reports to Directors- Vetting 2D/3D Project drawings- Preparing Feasibility reports for Energy Management Projects

Thal Ltd, Papersack is a pioneer in producing paper packaging for various cement industries, tiles, food chain outlets & chemical powder companies with an annual production capacity of 150 million sacks at Hub (Balochistan) and Gadoon (Khyber Pakhtunkhwa).Responsibilities:* Preparing yearly budget & CAPEX. Technical correspondence with equipment/item vendors. Installation of approved CAPEX/budget equipment/items on plant. Cost controlling of equipment maintenance.* Reducing downtime of machines by proactive approach towards maintenance.* Predictive, preventive & corrective maintenance of:- Flexographic printers (03 colors capability)- Tubing machines (120,000 tubed bags/day) (GARTEMANN & HOLLMANN, GERMANY)- Bottoming machine (220 Bags / min) (WINDMOHLER & HOLSCHER, GERMANY)- Air compressor (11 & 15 KW) (MITSUI SEIKI, JAPAN & GARDENER DENVER, GERMANY)- Slitting machine- Gum cooking unit- Hydraulic baling press (1 Bale/min)- Diesel engine generators including CUMMINGS, UK 80 KW, 100 KVA & Perkins UK 200 KW, 250 KVA.* Documenting maintenance logs of each machine. Preparing failure analysis report of machines in case break down occurs.* Training store officer on Inventory control & Planning. Staff supervision, managing spares of each machine & their timely arrival at store. Optimization of plant machinery to increase productivity.* Supervising Mechanical workshop personnel for maintenance activities* Erection & commissioning of Gardener Denver Air compressor (15 KW) along with Air dryer & air tank for bottoming machine.* Supervised erection & commissioning of Perkins 250 KVA Diesel engine-powered generator.* Implementing 5S & HSE principles on production floor

Lucky Cement Ltd is the largest Cement producer inside Pakistan. Also it is the only Pakistani Cement company having operations outside Pakistan in Iraq & Congo. Lucky Cement is an ISO 9001:2008 and 14001:2004 certified company.

Job Achievements/responsibilities:

- Implemented and now operating SAP (Systems, Applications & Products in Data Processing) Plant Maintenance & Material Management Module (End User) for Unit-01.
- Assisting Line Manager in Plant Up gradation projects.
- Developing comparative statements from supplier quotations on basis of performance and cost for selection and purchase of suitable equipment.
- Selecting best Industrial Gear oils for Heavy duty Gearboxes of ball mills and Vertical raw Mills.
- Dismantling, Fabrication, Erection and Painting of new Mechanical equipment
- Erection & Commissioning of mechanical equipment
- Maintenance & troubleshooting of rotary & static equipment
- Site supervision with Predictive, Preventive, Corrective and Breakdown Maintenance of light & heavy duty gearboxes (Raw mill & Cement mill Main Gearboxes), bulk material handling systems (Bucket elevators (Chain & Belt type), Conveyor belts, Screw conveyors), Pneumatic conveying systems (Air slides), Vertical Roller Mill, Roller press, Ball Mill and bag-filters etc.
- Planning for annual shutdown maintenance and other small plant stoppages
- Official correspondence with supply chain department for equipment requirement at site.
- Inventory management of mechanical equipment of two Cement production lines using “Material Management Module” in SAP. Previously used Oracle based Lucky Enterprise Resource Planning system (LERP). Monitoring all purchase indents & orders, Inspection of new and repaired equipment received at store and issuance from store to site.
- Purchase and consumption budgeting of Unit-01 for year 2014-2015 & 2015-2016 respectively.