概要

As a Polymer and Process Engineer with over 6 years of experience in the Chlor-Alkali industry, I excel in managing FRP/GRP manufacturing, maintenance, and projects. Proficient in implementing ASTM standards, I ensure quality assurance and conduct preventive maintenance inspections for chemical-resistant equipment. With expertise in cost estimation, budgeting, and supervision, I optimize manufacturing processes and project execution, emphasizing core competencies such as FRP/GRP vessel design, quality assurance methodologies, and project management. My skills extend to inventory control, drafting detailed engineering drawings, and utilizing SAP software for material management.


 


Core Competencies:


 


Design and manufacture of FRP/GRP chemical-resistant vessels and tanks.


Quality assurance and preventive maintenance inspection methodologies for FRP/GRP tanks.


Plant piping design and optimization using PVC, PP, and FRP materials.


Proficiency in FRP/GRP coatings, linings, and hard rubber lining testing.


Skilled in thermoplastic pipeline fabrication and CNC fusion.


Expertise in material selection, compatibility, and inventory control.


Strong background in budget management, BOQ preparation, and cost estimation.


Drafting detailed engineering, fabrication, and P&ID drawings.


Utilization of SAP ERP for efficient material management.


 


Manufacturing Competencies:


 


Manufacturing of storage tanks, process tanks/reactors, and transport tanks.


Production of separators, mist eliminators, scrubbers, and absorbers.


Fabrication of blower casings, impellers, volute casings, and strainers.


Experienced in manufacturing pipelines, headers, flow channels, and flange adapters.


Capable of producing grid plates and cooling tower fan blades.


Proficient in manufacturing reaction pit canopies.


Redesigned FRP tanks up to 8000 mm diameter according to ASTM D-4097.


Redesigned FRP pipelines up to 500 mm diameter following BS 7159 standards.


Implemented FRP inspection procedures as per ASTM D-2563.


Projects:


 


Oversaw the erection and commissioning of an Electrolytic Cell (UHDENORA Technology) for an 85 MTon Caustic Soda Plant and HCL Synthesis Furnaces.


Directed the erection and commissioning of Sodium Hypochlorite and Liquefied Soda Ash plants.


Led the erection and commissioning of an Electrolytic Cell (Blue Star Chinese Technology) for a 100 MTon chemical production facility.


 


Top Skills:


 


·         SAP Materials Management (SAP MM)


·         Isometric Drawings


·         Planned Preventative Maintenance


·         Capital Budgeting


·         Budget Forecasting

项目

Soap Noodles Plant 100 MTON
Caustic Soda Manufacturing Plant 85 MTON Liquid 32 %
HCL Synthesis Furnaces (35%) Chinese Technology 50 MTON
Sodium Hypo Chlorite (200 MTON) NaOCl)
Carbon Dioxide Gaseous CO2 Plant 50 MTON (Reaction of CaCO3 & HCL
Calcium Hypo Tower for Draining of Pure Gas Chlorine by reaction with lime
Plant and Process Design of Unsaturated Polyester Resin from Waste PET

工作经历

公司标识
Assistant Manager – FRP Composites Manufacturing , Maintenance & Projects
Sitara Chemical Industries Limited
Jul 2022 - 代表 | Faisalabad, Pakistan

• Supervise and coordinate FRP/GRP/Composites production activities, ensuring compliance with quality standards, safety regulations, and production schedules.
• Implement and enforce quality control measures throughout the manufacturing process, conducting regular inspections and audits to identify and address quality issues.
• Develop and implement a preventive maintenance program for manufacturing equipment, coordinating with production and maintenance staff to address breakdowns promptly and minimize downtime.
• Lead and supervise a team of manufacturing and maintenance staff, providing guidance, training, and support to enhance team performance.
• Identify opportunities for process optimization and efficiency improvement, implementing continuous improvement initiatives to enhance productivity.
• Enforce and adhere to safety protocols and regulations, conducting safety training sessions for manufacturing and maintenance personnel and investigating and reporting any accidents or incidents promptly.
• Assist in budget preparation for manufacturing and maintenance activities, monitor and control expenses to ensure cost-effectiveness, and optimize resource utilization for maximum efficiency.
• Maintain effective communication with upper management, peers, and subordinates, generating regular reports on production and maintenance performance, and reporting any issues, challenges, or potential improvements to relevant stakeholders.
• Stay updated on industry regulations, ensuring compliance, and working with regulatory authorities to obtain and renew necessary certifications.
• Address and resolve manufacturing and maintenance-related issues promptly, implementing corrective actions to prevent the recurrence of problems. 
 

公司标识
Process Engineer – Piping and Vessels
Sitara Chemical Industries Limited
Dec 2018 - Jul 2022 | Faisalabad, Pakistan

• Develop detailed designs and specifications for piping and vessel systems, considering safety, efficiency, and regulatory compliance, collaborating with the engineering team for integration into overall process design.
• Select appropriate materials for piping and vessel construction, considering factors such as corrosion resistance and process compatibility, and liaise with procurement teams for timely and cost-effective material acquisition.
• Oversee the installation and commissioning of piping and vessel systems, ensuring compliance with design specifications and safety standards, and collaborate with construction and project teams to address installation issues.
• Identify opportunities for process optimization related to piping and vessel systems, aiming to enhance efficiency and reduce operational costs, and implement modifications or improvements to achieve optimal performance.
• Ensure that all piping and vessel designs and installations comply with relevant safety regulations and industry standards, conducting risk assessments and implementing safety measures to prevent accidents or incidents.
• Develop and implement preventive maintenance programs for piping and vessels, ensuring the reliability and longevity of the systems, and conduct regular inspections to identify and address potential issues, coordinating with maintenance teams for timely repairs.
• Analyze and troubleshoot operational issues related to piping and vessels, implementing corrective actions to resolve problems, and collaborate with cross-functional teams to address complex technical challenges.
• Maintain accurate and up-to-date documentation for all piping and vessel systems, including drawings, specifications, and maintenance records, and generate regular reports on the performance and condition of piping and vessels.
• Provide training and support to operations and maintenance teams regarding the proper use, maintenance, and troubleshooting of piping and vessels, and stay informed about emerging technologies and industry best practices.
• Participate in project planning and execution, ensuring that piping and vessel aspects are delivered on time and within budget, and collaborate with project managers to address any deviations from the project plan.
 

公司标识
Trainee Process Engineer
Sitara Chemical Industries Limited
Dec 2017 - Dec 2018 | Faisalabad, Pakistan

• Monitor and analyze process parameters, identifying opportunities for improvements and efficiency optimization.
• Collect and analyze data on process performance, contributing to reports with key findings and recommendations.
• Maintain organized documentation of process-related data and engineering documents, ensuring compliance with standards.
• Collaborate with senior engineers on process designs and specifications, contributing to design documents and drawings.
• Support implementation of safety protocols, ensuring compliance with regulatory requirements and industry standards.
• Monitor equipment performance, contribute to preventive maintenance, and learn troubleshooting techniques.
• Work with colleagues from different departments, participating in cross-functional meetings and projects.
• Engage in continuous learning and training to enhance technical skills, seeking guidance from senior engineers.
• Support project teams in executing process-related tasks, contributing to project planning and coordination.
• Follow company policies, procedures, and guidelines, demonstrating commitment to safety, quality, and ethical standards.

公司标识
Production Intern ee
OLYMPIA CHEMICALS LTD
Jun 2015 - Jul 2015 | Faisalabad, Pakistan

General Overview of Chemical Process for Preparation of SODA ASH and SODIUM BICARBONATE
❖ The different Chemical Process Sections involved in Preparation of Soda Ash are as follows:
❖ Kiln Section (Burning of CaCO3 with Coke and produce CO2 & CaO)❖ Compressor Section (Suction of CO2 from Kiln)❖ Brine Section (Preparation of Brine from NaCl and its Purification)❖ Absorption & Distiller Section (Absorption of NH3 in Brine)❖ Carbonating Tower & Filter Section (Absorption of CO2 gas in Ammoniated Brine)❖ Calciner Section (For Live Steam Heating to convert NaHCO3 to Na2CO3)

学历

University of Engineering & Technology
学士, 理工学士, B.Sc Polymer and Process Engineering‎
BSC. POLYMER AND PROCESS ENGINEERING
CGPA 3.7/4
2016

技能

中级 Annual Budget of Manufacturing products
熟练 CNC BUTT Fusion Welding
熟练 Coordination Skills
熟练 Cost Estimation of manufacturing product
中级 Designing of Tanks Molds
中级 Environment Health Safety Management
中级 Fabrication Drawings of Storage Tanks
中级 Hard Rubber Lining Testing by Spark Test
熟练 Isometric Drawings (Detailed Engineering
熟练 P&IDs Piping & Instrumentation Diagrams
中级 Plant Maintenance
熟练 Polymer Composites Knowledge
中级 PR Campaign Management
初学者 Research & Development
中级 SAP ERP (MM)
中级 Written Oral and Communication

语言

中级 乌尔都语
熟练 英语