Mannheim Furnace Operator – SOP Plant

Atta Chemicals (Pvt.) Limited, a well-established chemical manufacturer since 2008, specializes in producing Sulphuric Acid, Formic Acid, Glauber's Salt, and Sodium Sulphate. The company is currently expanding its operations by setting up a Sulphate of Potash (SOP) manufacturing plant using the Mannheim process. To support this growth, Atta Chemicals is looking to hire two Mannheim Furnace Operators for its SOP facility located in Multan. The successful candidates will be responsible for the safe and efficient operation of Mannheim furnaces, ensuring stable reaction conditions and consistent production of SOP. This role demands hands-on experience with industrial furnace operations, strong troubleshooting skills, and the ability to work within a continuous-process manufacturing environment.

Key Responsibilities
- Operate and monitor Mannheim furnaces during assigned production shifts, maintaining optimal furnace temperatures and operating conditions.
- Ensure accurate feeding of Muriate of Potash (MOP/KCl) and Sulphuric Acid according to standard operating procedures.
- Monitor furnace heating systems and collaborate with coal gasifier operators to maintain a stable fuel gas supply.
- Oversee furnace agitators, discharge systems, and related mechanical equipment to ensure smooth operation.
- Detect and respond to abnormal operating conditions such as temperature fluctuations, material buildup, irregular discharge, or equipment malfunctions.
- Monitor HCl gas extraction and coordinate activities with the absorption section to maintain process efficiency.
- Assist in furnace startup, shutdown, and emergency procedures under the guidance of the Shift Engineer.
- Maintain accurate operating logs, production records, and shift handover reports to ensure seamless communication between shifts.
- Work closely with maintenance teams during equipment inspections, servicing, and breakdowns to minimize downtime.
- Adhere strictly to safety protocols related to high-temperature equipment, concentrated acids, HCl gas, and combustible fuel gases.
- Maintain cleanliness and proper housekeeping in furnace operating areas to promote a safe working environment.

Required Qualifications
- Minimum of 2 years’ practical experience in industrial furnace operations, chemical manufacturing, fertilizer production, or similar continuous-process industries.
- Direct experience with Mannheim furnaces or SOP production equipment is highly preferred.
- Sound knowledge of industrial furnace temperature control, material feeding, heating systems, and discharge operations.
- Familiarity with industrial pumps, motors, blowers, valves, and basic process instrumentation.
- Ability to identify operational abnormalities and effectively report or troubleshoot equipment issues.
- Basic understanding of industrial safety procedures and emergency response protocols.
- Diploma of Associate Engineering (DAE) in Chemical, Mechanical, or related technical disciplines is preferred; however, experienced furnace operators without formal technical qualifications are also encouraged to apply.
- Willingness and ability to work rotating shifts and follow instructions from Shift Engineers and plant management.

Preferred Qualifications and Benefits
Preference will be given to candidates with hands-on experience in Mannheim-process SOP manufacturing, industrial chemical reaction furnaces, coal-gas-fired industrial furnaces or kilns, continuous chemical production, and process monitoring. Experience in furnace commissioning, startup, and shutdown operations will also be considered an advantage.

Applicants are requested to clearly specify the type of furnace previously operated, years of experience, industry background, and specific operating responsibilities in their CV to facilitate the selection process.