Mechanical Design Engineer

We are seeking a skilled Manufacturing Engineer to join our Lahore-based team on a night shift schedule. This role offers a unique opportunity to work onsite with an engineering consulting company that serves North American clients in the automotive sector. Our clients specialize in sheet metal stamped and assembled automotive parts supplied to major vehicle manufacturers such as Honda, Ford, and Toyota. The position provides valuable exposure to North American engineering standards and work culture while working locally in Pakistan.

Key Responsibilities

Process Design and Optimization: Design, implement, and continuously improve manufacturing processes for both new and existing products to enhance production efficiency, quality, and consistency.

Continuous Improvement: Identify and lead initiatives to boost productivity, reduce waste, and improve product quality by applying lean manufacturing principles and best practices.

Documentation and Process Control: Develop and maintain detailed process sheets documenting plant floor activities. Regularly update process sheets to reflect process improvements. Prepare, validate, and manage accurate Bills of Materials (BOMs) and Routing BOMs to ensure correct sequencing of manufacturing operations.

Plant Layout and Space Optimization: Collaborate with cross-functional teams to design or modify plant layouts to accommodate new equipment and production strategies. Optimize floor space to improve workflow, reduce bottlenecks, and ensure smooth transitions with minimal downtime.

Cycle Time Analysis and Efficiency Improvement: Conduct time and motion studies to assess and optimize cycle times. Monitor and benchmark production processes, analyze bottlenecks using data-driven methods, and implement corrective actions to enhance throughput and reduce inefficiencies. Evaluate operator tasks and ergonomics to improve safety and productivity.

Cross-Functional Collaboration: Work closely with production, quality control, maintenance, and other departments to troubleshoot issues, improve product consistency, and maintain high manufacturing quality standards.

New Technology Integration: Evaluate and implement advanced manufacturing technologies to keep the company at the forefront of industry innovations.

Required Qualifications

Education: Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.

Experience: Minimum of 3 years in a manufacturing or engineering role, preferably within the automotive industry or a high-volume production environment.

Technical Skills: Strong knowledge of manufacturing techniques, process optimization, and lean manufacturing principles. Proficiency in AutoCAD, manufacturing simulation tools, and Microsoft Excel.

Problem-Solving and Analytical Skills: Proven ability to perform root cause analysis, troubleshoot complex production issues, and implement effective solutions.

Communication and Teamwork: Excellent written and verbal communication skills in English, capable of preparing reports and collaborating effectively with cross-functional teams at all organizational levels.

Project Management: Ability to manage multiple projects simultaneously, meet deadlines, and maintain high-quality standards.

Preferred Qualifications and Benefits

Working Hours: Night shift from 4:00 PM to 1:00 AM (Monday to Friday) to align with North American client schedules.

Salary: Market competitive.

Benefits: Performance-based bonus awarded annually.

Location: DHA Phase 8, Lahore.

This role is ideal for a motivated manufacturing engineer looking to advance their career by working closely with international clients and applying global engineering standards in a local setting.