The Production Engineer plays a crucial role in ensuring safe and efficient shift operations with zero lost time injuries (LTI). This position focuses on the productive utilization of resources, including both personnel and machinery, while strictly adhering to the production plan. The engineer is responsible for monitoring production activities, maintaining quality standards, and supporting continuous process improvements to meet shift targets.
Key Responsibilities
- Manage shift production and dispatch entries accurately in the SAP system.
- Ensure adequate manpower allocation for smooth shift operations.
- Achieve production targets for both quantity and quality on a shift-wise basis.
- Prepare detailed shift production reports and manage worker attendance records.
- Monitor and control product losses during the manufacturing process.
- Review laboratory results and provide clear instructions to operators accordingly.
- Follow directives from the Divisional Head, whether verbal or written.
- Verify that operators record accurate information on log sheets and maintain shift performance reports.
- Coordinate timely withdrawal of manufacturing materials and supplies from stores.
Quality Management
- Collaborate with the Shift Chemist to identify and address in-process non-conformances.
- Ensure proper segregation of different product grades.
- Maintain the accuracy and functionality of weighing scales.
Maintenance and Housekeeping
- Monitor the performance and upkeep of process equipment.
- Ensure regular maintenance activities are conducted effectively.
- Maintain cleanliness and housekeeping standards across the production section.
- Liaise with Shift Engineers from other divisions during plant shutdowns or load shedding events to manage operations.
Process Improvement
- Drive continuous improvement initiatives and innovation in operational methods.
- Apply logical and analytical problem-solving techniques to enhance processes.
- Study existing workflows and implement technological advancements for better efficiency.
- Serve as an expert SAP user, maintaining and improving system functionality, training users, and creating master plans.
Safety
- Ensure the safety of personnel, equipment, and products throughout the shift.
- Enforce the use of personal protective equipment (PPE) at all times.
- Guarantee that all technical work is performed under appropriate work permits.
- Conduct training sessions on Environmental, Health, and Safety (EHS) protocols and production processes.
Required Qualifications
- Bachelor’s degree in Chemical Engineering (B.Sc/B.E) with 3 to 5 years of relevant experience, preferably in corn or rice processing industries.
- Strong understanding of manufacturing processes and literacy.
- Knowledge of instrumentation and Distributed Control System (DCS)/SLC operations.
- Familiarity with Good Manufacturing Practices (GMP) and Hazard Analysis and Critical Control Points (HACCP) procedures.
- Awareness of safety and environmental standards.
- Experience in plant troubleshooting and process control is preferred.
Preferred Qualifications and Additional Information
- A positive attitude with a proactive, can-do approach is highly valued.
- The company is committed to diversity and inclusion, providing equal opportunities regardless of race, gender, age, disability, or other protected statuses.
- Support is available for applicants with disabilities throughout the recruitment process.
- AI-enabled tools are utilized to assist with resume screening and interview scheduling; however, all decisions are reviewed by the Talent Acquisition team to ensure fairness and compliance.
- Relocation assistance is not available for this position.
This role offers an excellent opportunity for candidates looking to contribute to a dynamic production environment while advancing their technical and leadership skills.