The Production Engineer plays a critical role in ensuring safe and efficient shift operations with zero lost time incidents (LTI). This position focuses on maximizing the productive use of both personnel and machinery while closely monitoring and adhering to the production plan. The engineer is responsible for maintaining quality standards, overseeing process improvements, and ensuring safety compliance throughout the manufacturing process.
Key Responsibilities
- Manage shift production and dispatch records by accurately posting data in the SAP system.
- Coordinate manpower allocation to ensure smooth shift operations.
- Achieve production targets for both quantity and quality on a shift-by-shift basis.
- Prepare detailed shift production reports and maintain worker attendance records.
- Monitor and control product losses to minimize waste.
- Review laboratory results and provide clear instructions to operators based on findings.
- Follow directives from the Divisional Head, whether communicated verbally or in writing.
- Verify that operators record accurate information in log sheets and maintain shift performance reports.
- Ensure timely procurement of manufacturing materials and supplies from stores.
- Collaborate with the Shift Chemist to identify and address in-process non-conformances.
- Maintain segregation of different product grades to avoid cross-contamination.
- Ensure weighing scales and other measurement instruments are calibrated and functioning properly.
- Monitor the performance and maintenance of process equipment to ensure operational efficiency.
- Oversee housekeeping standards within the production section.
- Liaise with Shift Engineers from other divisions for plant shutdowns and managing operations during load shedding.
- Drive continuous process improvements through innovation and technological advancements.
- Serve as an expert SAP user, maintaining and enhancing system functionality, training users, and creating master plans.
- Uphold safety standards by ensuring the protection of products, equipment, and personnel during shifts.
- Enforce the use of personal protective equipment (PPE) and ensure all technical work is conducted under proper work permits.
- Conduct training sessions on Environmental, Health, and Safety (EHS) protocols and production processes.
Required Qualifications
- Bachelor’s degree in Chemical Engineering (B.Sc or B.E) with 3 to 5 years of relevant experience, preferably in corn or rice processing.
- Strong understanding of manufacturing processes and literacy.
- Knowledge of instrumentation and Distributed Control System (DCS) or Supervisory Logic Controller (SLC) operations.
- Familiarity with Good Manufacturing Practices (GMP) and Hazard Analysis and Critical Control Points (HACCP) procedures.
- Awareness of safety and environmental regulations.
- Experience in plant troubleshooting and process control is preferred.
Preferred Qualifications and Benefits
- A positive, can-do attitude and a proactive approach to problem-solving.
- Commitment to continuous improvement and innovation in manufacturing processes.
- The company values diversity and inclusion, providing equal opportunities regardless of race, gender, age, disability, or other protected characteristics.
- Support is available for applicants with disabilities throughout the recruitment process, including accommodations as needed.
- The recruitment process incorporates AI-enabled tools for resume screening and interview scheduling, with all decisions reviewed by the Talent Acquisition team to ensure fairness and compliance.
- Relocation assistance is not provided for this position.
This role offers an excellent opportunity for a motivated Production Engineer to contribute to a dynamic manufacturing environment while advancing their technical and leadership skills.