The Production Engineer plays a critical role in ensuring safe and efficient shift operations with zero lost time incidents (LTI). This position is responsible for optimizing the use of resources, including personnel and machinery, while strictly adhering to the production plan. The role involves close monitoring of production activities, maintaining quality standards, and supporting continuous process improvements to meet both quantity and quality targets.
Key Responsibilities
Production Management:
- Record shift production and dispatch data accurately in the SAP system.
- Manage manpower allocation to ensure smooth shift operations.
- Achieve shift-wise production targets in terms of quality and quantity.
- Prepare detailed shift production reports and manage worker attendance.
- Control product losses and ensure compliance with production standards.
- Review lab results and provide clear instructions to operators accordingly.
- Follow directives from the Divisional Head, whether verbal or written.
- Verify that operators accurately record information on log sheets.
- Document shift performance in the logbook.
- Ensure timely availability of manufacturing materials and supplies from stores.
Quality Assurance:
- Collaborate with the Shift Chemist to identify and address in-process non-conformances.
- Ensure proper segregation of different product grades.
- Confirm that weighing scales and other measurement tools are functioning correctly.
Maintenance and Housekeeping:
- Monitor the performance of process equipment regularly.
- Oversee proper maintenance of all process equipment.
- Maintain cleanliness and housekeeping standards throughout the section.
- Coordinate with Shift Engineers from other divisions during plant shutdowns or load shedding events.
Process Improvement:
- Drive continuous improvement initiatives and innovation in operational methods.
- Apply logical and analytical problem-solving techniques.
- Study existing processes and recommend technological advancements.
- Serve as an expert SAP user, maintaining and enhancing system functionality, training users, and creating master plans.
Safety Compliance:
- Ensure the safety of products, equipment, and personnel during shifts.
- Enforce the use of personal protective equipment (PPE) at all times.
- Guarantee that all technical work is conducted under appropriate work permits.
- Deliver training sessions on Environmental, Health, and Safety (EHS) and production processes.
Required Qualifications
- Bachelor’s degree in Chemical Engineering (B.Sc/B.E) with 3 to 5 years of relevant experience, preferably in corn or rice processing industries.
- Strong understanding of good manufacturing practices (GMP) and HACCP procedures.
- Knowledge of instrumentation and Distributed Control System (DCS)/SLC operations.
- Familiarity with safety and environmental regulations.
- Experience in plant troubleshooting and process control is preferred.
- Good manufacturing literacy and operational knowledge.
Preferred Qualifications and Additional Information
- A positive, can-do attitude and proactive approach to work are essential.
- The company values diversity and inclusion, providing equal opportunities regardless of race, gender, age, disability, or other protected statuses.
- Support is available for applicants with disabilities throughout the recruitment process.
- The recruitment process incorporates AI-enabled tools for resume screening and interview scheduling to enhance efficiency and fairness. All AI-assisted decisions are reviewed by the Talent Acquisition team to ensure compliance with legal standards.
- Relocation assistance is not offered for this position.
This role offers an excellent opportunity for professionals seeking to contribute to a dynamic production environment while advancing their skills in process engineering and operational excellence.