This role focuses on ensuring the quality and technical compliance throughout the transformer manufacturing process. The position involves conducting in-process inspections, managing Quality Gates, maintaining material traceability, handling Non-Conformance Reports (NCRs), overseeing documentation, and supervising final testing. All activities must align with established standards and specifications to guarantee product reliability and performance.
Key Responsibilities:
- Verify and review in-process inspection sheets across various production sections to ensure accuracy and completeness.
- Implement Quality Gates that prevent the progression of products to subsequent stages without meeting all technical requirements of the prior section.
- Study and apply guidelines from the One World Quality Manual, developing and updating work instructions tailored to different production areas.
- Understand specifications for different transformer ratings and prepare corresponding in-process inspection sheets and drawings.
- Inspect transformer leads, tolerances, and recommend modifications when necessary to maintain quality standards.
- Monitor the final assembly process, including final clamping, active part exposure time, lead tolerances, and perform visual inspections of the active part before tanking.
- Compile comprehensive documented files for each transformer order, encompassing all technical data and completed inspection sheets.
- Maintain material traceability records, documenting supplier details and serial numbers for all materials and accessories used.
- Generate Non-Conformance Reports for suppliers if received materials exhibit physical damage or fail to meet specified requirements.
- Prepare Non-Conformance Reports for production-related failures, including identification of corrective and preventive actions to address issues.
- Oversee ongoing routine and type testing of transformers within the Test Field to ensure compliance with quality standards.
Required Qualifications:
- Bachelor of Engineering (BE) in Electrical Engineering.
- 2 to 3 years of relevant experience in quality assurance or manufacturing within the electrical or transformer industry.
- Proficiency in reading and interpreting engineering drawings and basic power engineering concepts.
- Competent in using MS Excel, Word, and PowerPoint for documentation and reporting purposes.
Preferred Qualifications:
- Familiarity with AutoCAD software is advantageous.
- Language proficiency in English and Urdu to facilitate effective communication within the team and with suppliers.
This position offers the opportunity to work in a technically challenging environment where attention to detail and adherence to quality standards are critical. The role is ideal for candidates seeking to apply their engineering knowledge and quality control skills in transformer manufacturing.